ISears - University of Wisconsin–Milwaukee

1 SaveThisManualForFutureReferenceISearsow nersmanual* , :ReadGENERALandADDITIONALSAFETYINSTRUCTI ONS carefullySoldbySEARS, repairpartsROEBUCKANDCO.,Chicago, ,thisCraftsmanTableSawfailsduetoadefecti nmaterialorworkmanship,Searswillrepairit , Thiswarrantygivesyouspecificlegalrights, ,ROEBUCKANDCO., ,Chicago, ' * , , ' , ,masterswitches, ' ' ,gloves,necktiesorjewelry(rings,wristwat ches) (HeadProtection)WearSafetygoggles( ) , ,usefaceordustmaskifcuttingoperationisdu sty,andearprotectors(plugsormuffs) 'ssaferthanusingyourhand, ' , ;whenchangingaccessoriessuchasblades,bit s,cutters, "OFF" ' , ,bindingofmovingparts,breakageofparts,mo unting,andanyotherconditionsthatmay' 'tleavetooluntilitcomestoacompletestop. :FORYOUROWNSAFETY, , "widetoeitherendofthesaw,makesureyoueith erboltthesawtothebenchorfloorasappropria te,orsupporttheouterendoftheextensionfro mthebenchorfloor, "KICKBACK" ,outoflinewithapossible"Kickback.

2 "Kickbacks-andpossibleinjuryfromthem--- ,spreader, [ ,andanauxiliaryfenceandpushblockforrippi ngwidthsnarrowerthan2in.(See"BasicSawOpe rationUsingTheRipFence"section.) ! :EYES,HANDS,FACE,EARS, , ,suchasthemotorswitch,orotheroperatingco ntrol, , ,(sawingentirelythruthework)ANDbyremovin gallloosepiecesfromthetablewithalongstic kofwoodIMMEDIATELY aftertheyarecutoffUseextracautionwhenthe guardassemblyisremovedforresawing,dadoin g,rabbeting, ,thefollowingendofaworkpiecetowhichapush stickorpushboardisappliedmustbesquare(pe rpendiculartothefence)inorderthatfeedpre ssureappliedtotheworkpiecebythepushstick orblockdoesnotcausetheworkpiecetocomeawa yfromthefence, ,theworkpiecemustbehelddownonthetableand againstthefencewithapushstick,pushblock, [ " "ON"beforeclearingthetableofalltools,woo dscraps,etc.]]

3 , , ,t]ttingtoolwitheitherhandtoholddownorsu pporttheworkpiece,removewoodscraps, ,assembly, "FREEHAND" "freeend"oftheworkpieceora"freepiece"tha tiscutoff,whilepoweris"ON" "OFF"thesawanddisconnectthepowercordwhen removingthetableinsert,changingthecuttin gtool,removingorreplacingthebladeguard, (likehardboard) ,sincetheseareusuallyquitehardandslipper y, , ,orpermitanyoneelsetostand, ,turnsaw"OFF",removetheworkpiecefromthes awblade, , "OFF" ,gummy,orimproperlysharpenedorsetcutting toolscancausematerialtostick,jam,sta!lth esaw, ,abrasivecut-offwheels,frictionwheels(me talslittingblades) , , :Keeoallguardsinplacewheneverpossible, ,usethemaximumdiameterbladeforwhichthesa wisdesigned, ,ortoassistinfeedingorsupportingorpullin gtheworkpieceDONOT pulltheworkpiecethroughthesawblade-posit ionyourbodyatthenose(in-feed) R' :1 WEARSAFETYGOGGLESPERANSIZ871 ATALLTIMES1 USESAWBLADEGUARDFOR"TI-IRUSAWING'"KEEPHA NDSOUTOFPATHOF$AWBLADEUSEA*' ''WHENREOU)REDKNOWHOWTOAVOID"KICKRACRS"D eNOTPERFORMOPERATleNS"FREEHAND" :DONOTALLOWFAMILIARITY(GAINEDFROMFREQUEN TUSEOFYOURSAW) , :THE2-1/2""SAWPULLEYANDTHE2-1/2"MOTORPUL LEYFURNISHED, "snug" , ;hownonPackage) ,60Hz.

4 , ,ordamagedinanyway,haveitreplacedimmedia tely, , ;IFNOTPROPERLYGROUNDEDTHISPOWERTOOLCANIN CURTHEPOTENTIALHAZARDOFELECTRICALSHOCK,P ARTICULARLYWHENUSEDINDAMPLOCATIONS,INPRO XIMITYTOPLUMBING, ,approvedbyUnderwriters' ! ,usethetablebelowtodeterminetheminimumwi resize( ) :FORYOUROWNSAFETY, (Seepage16.)Ifitdoesnot, " , ,'+'Tr!;iiii_ilI:III_,L.'III:II',III! 'i::]ii_ii'I3 ,SteelLegs, ,SteelLegs, ,SteelLegs,Motor, , :Neverusegasoline, , :FORYOUROWNSAFETY,NEVERCONNECTPLUGTOPOWE RSOURCEOUTLETUNTILALLASSEMBLYSTEPSARECOM PLETE, ,/4" ,<_'\ *..1 (Front].. *..1 KPulley,2-1 ,with5 *.. ,1032x1 *..1 SBladeGuardSupportwithScrew*..1 TSpreaderSupport*..1 URipFenceGuideBar(Rear)..1 VRi! " :WSetscrewWrench3 ,5/16-18x1-3 ,5 ,1/4-20x5 ,5/16-18x3 * ,5/16-18( )..9 ZHexNut,1/4-20( ).)

5 2 AALockwasher,5 ( )..11 AALockwasher,1 ( ).. ( )..1 ABCarriageBolt,5/16-18x3 ,5 ( )..2 ThefollowingpartsareincludedwithModel113 , ,1 ( )..24 GLockwasher,5 ( )..4 HHexNut,I/4-20( )..24 HHexNut,5/16-18( )..4 HHexNut,1/2-13( )..8 JFlatWasher( ,11/32in.)..8 AJKL ,1/4-20x5 (topofscrewisrounded).. , ,5/16-18x1-1 ,ExternalType( )'8 GLoekwasher,ExternalType( )..4 HHexNut,1/4-20( )..8 HHexNut,5/1618( )..4 JFlatWasher( )..2 JFlatWasher( )..4 KTrussHeadScrew,1 (topofscrewisrounded).. "_DASSEMBLYB eforemountingthesawonlegs,astandorabench , , :KWASHER/10-32X3 A)LoosenScrewB) , :I_LADE mustbe_QUARE(90O)toTABLE, ,referto"BLADETILT,ORSQUARENESSOFBLADETO TABLE" ,referto"HEELINGADJUSTMENTORPARALLELISMO FSAVBLADETOMITERGAUGEGROOVE" ,findthefollowingHardware:24 TrussHeadScrews,1/4-20x5 (topofscrewisrounded)24 Lockwashers,1 ( )24 HexNuts,1/4-20( )8 HexNuts,1/2-13( ) , "X".

6 " ,findthefollowinghardware:4 HexHeadScrews,5/16-18x1-1 ,5/16-18( )4 Lockwashers,5 ( ,5/16in.)8 FlatWashers,( ) ,washers, [HEXH A0 SCREWFLAT1 ENDi_E_"STIFFENER-"-_11 FLATWASHER----__LOCKWASHER"I'"_'HEXNUT'_ "_'_U_Ifyoumountthesawonanyotherbench, ]6 DIAHOLESATTACHINGANDASSEMBLINGTABLEi:XTE NSONSI fyoureceivedTableExtensionswith_ou, ( )8 FlatWashers( ) ,Iockwashers, ,tapextensionDOWNWARDS atfront,center&rear, \ ; ,ifnecessary.\\ ,5/16-18x1-3 ,5 ,5/16in.( ) ,5/16-18( )2 Flatwashers( )2 Spacers,3 ,throughholesinswitch, 'TSCREWNUTSONALLTHEWAY, , , ,Raisebladeallthewayup, "'0"" ,8 THICKNESSESOFPAPERALIGNINGRIPFENCET hefenceshouldslideeasilyalongthebarsanda lwaysremaininalignment(paralleltosawblad eandmitergaugegrooves), , ,grasptheguidebarwithbothhandsandmovethe fencewithyourthumbs, ,thefenceshould"spring" , , ,TheripfencemustbePARALLEL withthesawblade(seepage31) !

7 ; "' " :BLADE mustbeSQUARE{90 )toTABLE, , , ,adjustsothatitpointsto"2" , :Ifyoucannotadjustindicatorsothatitpoint sto"2",loosenthescrewsholdingthefrontgui debarandmovetheguidebar.\ ,find2 HexHeadScrews,1/4-20x5 ,5/16-18x5 ,5 ,I/4-20( )2 Lockwashers,1 ( )2 Lockwashers,5 ( ,) , ]6_18 XHEXSCREW5/16-18X1' \FLATSURFACE_,(INTO_,SUPPORT) , . (holdinplacewithasetscrewwrench-seebelow )..,alignspreaderSQUAREto_able(besureins ertisproperlyadjusted).NOTE:Theframing(o rcombination)squaremustbe"true"seestarto f"assemblyandalignment"sectiononpage6for checkingmethod..Tightenboth5 .. :Thespreaderisnowsquarewiththetableandap Droximate! :(KERF) ,IMPORTANT:TheSPREADER mustalwaysbePARALLEL tothesawbladeandintheMIDDLE ofthecut(KERF) (6x6in.)ofordinaryNEWSPAPER makingthreethicknesses,Thefoldedpaperwil lbeusedasa"'spacinggauge".}

8 , , , \ 'SURE"KEY" , "MotorSpecificationsandElectricalRequire ments"Section)Noticetherotationoftheshaf t,IfitisnotturningCLOCKWISE,REMOVE theplugfromtheoutlet,andchangetherotatio nofthemotoraccordingtotheinstructionsfur nishedwiththemotor,KEY/5 :FORYOUROWNSAFETY, ,findthefollowinghardware:4 CarriageBolts,5/16-18x3 ,5/16-18(approx, )4 Lockwashers,5/16in,ExternalType( ) , ,,slidemotorallthewaytotheRIGHT,.. " (furnishedwithmotor) !}5/16-]8 SHAFT', , , ; , ,pullmotortowardyou(pinswillslideoutofcr adle) , , , (BOTHENDS) "selfthreading"screwthemintoholesiNBELTG UARDSUPPO'R' \BELTGUARDSUPPORT\PIVOTSCREW!CENTEREDI nstathreeCLIPS/furnishedwithguard)90 apartstartingwithonecliDattheendofthegua rdasshown .. \ " 188 Pressguardontosupportsothatbottomofguard isapproximately3 NOTE:Toremoveguard, ( )Locatetheclampassembly,supportrod, (I) (2) (3)andwingscrews(4).

9 NOTE:Thesmallknob(5) , " |0 EXACT-I-CUTLOCKHANDLE_6 MITERGAUGE7 BLADEGUARDANTIKICKBACKPAWLSRIPFENCERIPFE NCELOCKHANDLE4 TILTLOCKHANDLE(UNDERNEATHTABLE)2 ELEVATIONHANDWHEEL]ON-OFFSWITCH1ON-OFFSW ITCHCAUTION:Beforeturningswitchon, ,.. ! , ,asthismaycausethesawbladetoloosen.!nthe eventthisshouldeveroccur,allowthesawblad etocometoacompletestopandretightenthearb ornutnormally, "'ON". :FORYOUROWNSAFETY,LOWERBLADEOROTHERCUTTI NGTOOLBELOWTABLESURFACE.(IFBLADEISTILTED ,RETURNITTOVERTICAL(90 tothetableandthebevelindicatorshouldpoin t45 .NOTE:ThereareLIMITSTOPS insidethesawwhichpreventthebladefromtilt ingbeyond45 totheLEFTand90 totheRIGHT.(See"Adjustments"section"Blad eTilt,orSquarenessofBladetoTable"). , :Besurehandleishanginginthe"DOWN" 'clockpositionitmayjamonundersideoftheta bleandbendthelockingbolt, , , "thick,atleastaslongastheripfence,andatl east7-1/2"wide(high) # ,loosenthescrews, , , # " :Theslotsforthestoppinandthegraduationsa remanufacturedtoveryclosetoleranceswhich provideaccuracyforaveragewoodworking,ins omecaseswhereextremeaccuracyisrequired,w henmakinganglecuts,forexample, , , :Whenbevelcrosscutting, !))

10 , , , :FORYOUROWNSAFETY,TURNSWITCH"OFF" , :FORYOUROWNSAFETY,TURNSWITCH"OFF" , , :Whenusinc;theDadoorMoldingHead, ,-'_\ "_\Donottightenscrewtothepointwhereitwil deflect_'_/_\ "yellow"plasticdiscimbeddedinthetableinf rontofthesawblade,isprovidedformarkingth elocationofthe"'sawcut" , (squaretotable) , , "'path"ofthecut(kerr) , ,studyallofthe"BasicSawOperations".Notic ethatinordertomakesomeofthecuts,itisnece ssarytousecertaindevices"WorkHelpers"lik ethePushStick,thePushBlockandtheAuxiliar yFence/WorkSupport, ,makeupthese"helpers" "PushStick" ,orriponefromawideboard,say11-1 ,andsettheripfence9-7 NOTCHWORKPIECEENDI/41//4 PUSHSTICKNOTE:AlldimensionsininchesAUXIL IARYFENCE/WORKSUPPORTM akeoneusingapieceof3 , :SincethePushBlockisusedwiththeAuxiliary Fence,the4-3 ]3182-1/2-F2q/23/83/8 PUSHBLOCK_"_NOTE:Alldimensionsininches3/ 8 PLYWOOD3,/4 PLYWOODTHISFACEANDTHiS_" :AlldimensionsininchesqUSINGTHECROSSCUTT ING,MITERCUTTING,BEVELCUTTING,COMPOUNDMI TERCUTTING,DADOING andwhenRABBETTINGANDMOLDING acrosstheendofanarrowworkpiece.