Ixef - Solvay

1 S PEC I A LT YP O LY M E R SIxef PARA polyarylamideIxef A Remarkable Combination of Strength and BeautyIxef PARA is ideal for molding complex parts needing overall strength and a smooth, beautiful surface finish. Lightweight structural components can be very thin, extremely rigid, strong, and dimensionally PARA / 1 Ixef PARA compounds typically contain 50 % to 60 % glass fiber reinforcement, giving them exceptional strength and rigidity. Yet even with high glass loadings, molded parts have a smooth, resin-rich surface finish that s perfect for painting, metallization or producing a naturally reflective for SuccessDesign engineers routinely use Ixef PARA to replace expensive composite or machine-tooled metal parts in applications where strength, aesthetics and a variety of other attributes are and TransportationMirror housings, door handles, headlamp surrounds, cam covers and clutch cylinders must withstand extreme temperature shifts, high mechanical stress and exposure to automotive fluids without losing their smooth, high-quality and Water Contact ApplicationIxef 1022 is approved for food contact meeting European standard 10 / 2011/ EC for both black and natural resins.

2 It is suitable for contact with cold water and meets the following European water approval standards: StandardIxef PARA gradeFrench Positive List ( FPL )1022 /0006 ( natural ) 1022 /0008 ( natural )KTW ( Cold Water Only )1022 /0006 ( natural ) 1022 /9006 ( black )ACS1022 /9006 ( black )Personal Care and Small AppliancesShaver heads, vacuum cleaner motor supports and components for electric irons and sewing machines benefit from Ixef PARA s metal-like strength and appearance. Mobile ElectronicsStructural components in laptops, tablets and smart phones molded from Ixef PARA retain their aesthetics and strength over a lifetime of use. Other electronics applications include induction motor supports, safety switches, and DVD disk high strength, stiffness and surface appearance of Ixef GS-1022 gamma-stabilized colors make them a cost-effective alternative to metal in single-use medical instruments and offer unique branding opportunities and give healthcare professionals a quick visual reference for differentiating \ Ixef PARAGet The Performance You NeedIxef PARA s broad product family gives you numerous ways to optimize performance, processing and price.

3 Its high flow, dimensional stability, and high strength and stiffness make these materials suitable for replacing metal in a wide range of structural applications where aesthetics are High Strength and StiffnessThe tensile strength of Ixef PARA compounds is similar to many cast metals and alloys at ambient temperature. Its flexural strength is also comparable to some and tensile properties comparisonMaterialDensityTensile Strength [MPa]Tensile Modulus [GPa]Ixef 8330206 Die-cast 1183 ( density ) and ISO 527 ( tensile ) test strength vs. tensile modulus ISO 527 test methodTensile strength [MPa]Tensile modulus [GPa]4003503002502001501005001101001,000 SteelZamak 3PA 6,6 30% GFPBT 30% GFIxef 60% GFAluminum AG6 Aluminum AS9U3 Flexural strength ISO 178 test methodFlexural strength [MPa]Flexural modulus [GPa]1314151617181920212222 PET 45% GFPA 6,6 50% GFPA 6,6 50% long GFPBT 50% GFIxef 60% GFIxef 50% GF40035030025020015045012 Excellent Surface FinishIxef PARA s highly polished surface has an Ra value (surface roughness) equivalent to mechanically polished steel and the lowest surface Ra value of any standard or semi-aromatic roughnessRa [ m ].

4 150 .10 Ixef 1022 Other polyamidesHigh Flow for Thin-Walled PartsEven with glass loadings as high as 60 %, Ixef PAR A can readily fill walls as thin as rate of Ixef 1022 Flow length [mm ]Injection pressure [bar ]50040060030020010005007501,0001,250 Spiral thicknessIxef PARA / 3 Very Low CreepA 60 % glass-filled Ixef grade deforms less than 1 % after 1,000 hours under 50 MPa at 50 C, offering lower creep than some metals and most engineering polymers with similar glass fiber content. Creep resistance at elevated temperatures 120 C, load 30 MPa, 14 daysElongation [%]Time [hours] ,000 Ixef 1022 Zinc alloyAluminum alloy AG3 Good Chemical ResistanceIxef PARA compounds are resistant to common solvents such as aliphatic and aromatic hydrocarbons, chlorinated solvents, ketones, esters, ethers and glycols. In addition, they resist aqueous solutions of many chemicals and cleaning fluids, standard engine oil ( Type SAE 10W30 ), hydraulic oil and a variety of automotive Water Absorption RateThe partially aromatic molecular structure of Ixef PAR A results in lower and slower water absorption than standard polyamides, thereby reducing the tendency to dimensional change of 50 % glass-filled Ixef 1022 is only % after 24-hour water immersion at room absorption after 24 hours at 23 C, ISO 62 test methodDimensional Change [ % ] 10222xOther semi-aromaticpolyamides2xStandard polyamides4xLow WarpageCompounds filled with glass fiber have a tendency to warp due to the non-uniform (anisotropic) parallel and perpendicular shrinkage rates.

5 Compared to standard polyamides, Ixef PARA compounds have a lower tendency to warp due to their lower anisotropic comparison= Parallel flow= Transverse flow= AnisotropyDimensional Change [ % ]00 . 1022 50 % GFPA 6,6 30 % GF Test sample: 40 x 20 x 2 mm Test conditions: 750 bar, 280 C Tooling: 120 C, direct gatingGood Dimensional StabilityIxef PARA s low coefficient of linear thermal expansion (CLTE) translates to low mold shrinkage, high reproduc-ibility, and the ability to maintain tight tolerances. Length tolerance can be as little as % when molded Comparison ISO 11359 test method10-5 K-1 Ixef 1022 Flow direction: Transverse direction: \ Ixef PARAIxef PARA Product LineIxef PARA compounds are available in a variety of grades to meet specific application requirements. The base resin is a semi-aromatic, semi-crystalline polyamide with mineral and/or advanced fillers and glass fiber reinforcement.

6 Impact-modified and flame-retardant grades are available as well as custom colors. Standard GradesGlass Fiber ReinforcedIxef 1022*50 % glass fiberIxef 102750 % glass fiber, improved thermal stabilityIxef 103260 % glass fiberFlame RetardantIxef 152150 % glass fiber, flame retardantIxef 152450 % glass fiber, halogen-free, flame retardantToughenedIxef 162250 % glass fiber, impact modifiedMineral/Glass Fiber ReinforcedIxef 203055 % mineral / glass fiber, low warpage* 1022 / 0006 and 1022 / 9006 are ISO 10993 compliant and suitable for potable waterSpecialty GradesGlass Fiber ReinforcedIxef G S -10 2250 % glass fiber, gamma-stabilized colors for healthcare applicationsIxef 102550 % glass fiber, UV stabilized for exterior applicationsIxef 100230 % glass fiberCarbon Fiber ReinforcedIxef 300830 % carbon fiberEase of ProcessingIxef PARA compounds can be processed on conven-tional injection molding equipment.

7 It is essential that the mold temperature is between 120 C to 140 C ( 248 F to 284 F ) in order to achieve maximum crystallinity. This will assure a good surface finish, good dimensional stability, full mechanical properties, and low moisture absorption. For more detailed processing information, reference the Ixef PARA Processing Guide at Processing recommendationsCylinder TemperatureFeed zone250 C 280 CCompression zone250 C 280 CMetering zone or homogenization zone250 C 280 CNozzle260 C 290 CHot runners (when used)250 C 260 CTemperature of the Melt (1) Standard grades 280 CFlame retardant grades < 270 CMold temperature120 C 140 CPlasticizingScrew speed, peripheral(2)3 10m/minBack pressure0 150 barInjectionInjection speedHighInjection pressure500 1,500 barHold and CoolingHold pressure500 1,500 barHold time, seconds3 s ! w (3)Cooling time, s ! w2 (4) (1) Measured on purged material(2) For screw diameters 25 50 mm (3) w = wall thickness, mm(4) w = wall thickness, 2 mmDedicated Global Support At Solvay , we place a high value on establishing close working relationships with our customers.

8 We believe that the better we know you, the better we can serve you. That s why we have a global network of sales and technical support dedicated to serving a broad range of industries. We understand the importance of reliable customer support and work hard to earn your confidence in us as your preferred materials PARA / 5 Typical PropertiesTypical properties of select Ixef PARA gradesStandard GradesSpecialty GradesProperty (1)Units10221032162215211524GS -10 0210253008 Test MethodDescription50 % GF (2)60 % GFToughened, 50 % GFFlame retardant, 50 % GFGamma stabilized, 50 % GFUV stabilized, 50 % GF30 % CF (2)ThermalHeat deflection temp. C230230220227 230230230230 ISO 75 Glass transition temp. C85858585858585 DSCM elting point C235235235235235235235 DSC Flame ratingHBHBHBV-0 HBHBHBUL 94 MechanicalTensile strengthMPa280280235230190230250I S O 574 Tensile elongation% S O 574 Flexural modulusGPa19241719 20121726I S O 178 Izod impact notchedJ/m11012012070 95709559 ISO 180 Izod impact unnotchedJ/m850900110 0600 700460700450 ISO 180 ElectricalElectric strengthkV/mm28243126 2930 IEC 6 0 24 3 -1 Volume resistivityohm-cm2 x 10152 x 10152 x 10151 x 10151 x 1013 IEC 60093 S O 118 3 Water absorption, 24 hours%0.

9 160 .130 .. 62 Chemical Compatibility(3)Brake fluidEEEEEEEO xygenated solventsEEEEEEEA lphatic hydrocarbonsEEEEEEEA romatic hydrocarbonsEEEEEEEH ydrolytic stabilityGGGGGGGP rocessing ParametersMelt temperature C280280270< 270280280280 Mold temperature C120120120120120120120 Mold shrinkage% 0 .1 Fabrication process (4)IMIMIMIMIMIMIM(1) Dry as molded data (2) GF = glass fiber reinforced, CF = carbon fiber reinforced (3) E = Excellent, G = Good, F = Fair, P = Poor (4) IM = Injection MoldingSpecialty Polymers Worldwide Lombardia, 20 20021 Bollate (MI), ItalyAmericas McGinnis Ferry RoadAlpharetta, GA 30005, USAAsia Jindu RoadShanghai, China Safety Data Sheets (SDS) are available by emailing us or contacting your sales representative. Always consult the appropriate SDS before using any of our Solvay Specialty Polymers nor any of its affiliates makes any warranty, express or implied, including merchantability or fitness for use, or accepts any liability in connection with this product, related information or its use.

10 Some applications of which Solvay s products may be proposed to be used are regulated or restricted by applicable laws and regulations or by national or international standards and in some cases by Solvay s recommendation, including applications of food/feed, water treatment, medical, pharmaceuticals, and personal care. Only products designated as part of the Solviva family of biomaterials may be considered as candidates for use in implantable medical devices. The user alone must finally determine suitability of any information or products for any contemplated use in compliance with applicable law, the manner of use and whether any patents are infringed. The information and the products are for use by technically skilled persons at their own discretion and risk and does not relate to the use of this product in combination with any other substance or any other process. This is not a license under any patent or other proprietary trademarks and registered trademarks are property of the companies that comprise the Solvay Group or their respective owners.