MagMaster Instruction Manual Electromagnetic Flowmeters

1 MagMaster Instruction Manual Electromagnetic Flowmeters ABB AUTOMATION. The Company BS EN ISO 9001. ABB Automation is an established world force in the design and D. RE. manufacture of instrumentation for industrial process control, flow GI. E. STER. measurement, gas and liquid analysis and environmental applications. St Neots, Cert. No. Q5907. As a part of ABB, a world leader in process automation technology, we offer Stonehouse, Cert. No. FM 21106. customers application expertise, service and support worldwide. We are committed to teamwork, high quality manufacturing, advanced EN 29001 (ISO 9001). technology and unrivalled service and support. The quality, accuracy and performance of the Company's products result from over 100 years experience, combined with a continuous program of Lenno, Italy Cert.

2 No. 9/90A. innovative design and development to incorporate the latest technology. The NAMAS Calibration Laboratory (No. 0255) is just one of ten flow calibration plants operated by the Company, and is indicative of ABB. Automation's dedication to quality and accuracy. Stonehouse, 0255. Use of Instructions Warning. Note. An Instruction that draws attention to the risk of injury Clarification of an Instruction or additional or death. information. Caution. Information. An Instruction that draws attention to the risk of Further reference for more detailed information or damage to the product, process or surroundings. technical details. Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death.

3 Therefore, comply fully with all Warning and Caution notices. Information in this Manual is intended only to assist our customers in the efficient operation of our equipment. Use of this Manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of Marketing Communications Department, ABB Automation. Health and Safety To ensure that our products are safe and without risk to health, the following points must be noted: 1. The relevant sections of these instructions must be read carefully before proceeding. 2. Warning labels on containers and packages must be observed. 3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.

4 4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature. 5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used. 6. When disposing of chemicals ensure that no two chemicals are mixed. Safety advice concerning the use of the equipment described in this Manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information. CONTENTS 1 INTRODUCTION. 1 INTRODUCTION .. 1 MagMasterTM is a range of high performance Electromagnetic Flowmeters for the 2 MECHANICAL INSTALLATION.

5 2 measurement of electrically conductive fluids Unpacking .. 3 and slurries, and is normally supplied as a Installation Conditions .. 3 calibrated system, with the transmitter, factory Mechanical Installation .. 5 configured, to a supplied full-bore or insertion Transmitters .. 5 probe sensor. Sensors .. 5. A wide range of options is available to suit most 3 ELECTRICAL INSTALLATION .. 5 applications, including: Grounding .. 5 Integral or remote transmitter. Cables .. 6 Glass loaded polypropylene or aluminium Cable transmitter housing. (Remote Versions only) .. 6 Combined HartTM and Keypad support in Cable (Alternative Type the aluminium housing transmitter. North American Wiring Flanged or wafer style sensors. Practice).

6 7 Insertion Probes. Cable Glands Approved Versions, including: (IEC Installation Practice) .. 7 Hazardous area operation. Conduit Adapters Hygienic. and Cable Glands HARTTM communication protocol. (North American ) .. 8. Connection Requirements .. 8. Sensors .. 8. Warning. Transmitters For MagMaster Approved /Hazardous (All versions) .. 10. Versions see the full installation Manual . MagMaster -CalMaster Adapter .. 11. Input/Output Connections .. 12. Frequency Outputs .. 12. Warning. PLC Interface .. 12. Installation and maintenance must only Alarm Outputs .. 13. be carried out by suitably trained Contact Input .. 13. personnel. Current Output .. 14. Computer Connection .. 15. All relevant sections of this Manual must Power Supply be read before selecting a location.

7 Connections .. 16. 4 STARTUP AND OPERATION .. 17 Safety requirements of this equipment, Startup .. 17 any associated equipment and the local environment must be taken into APPENDIX A ENVIRONMENTAL consideration. PROTECTION .. 19. The installation and use of this APPENDIX B MagMaster BLOCK equipment must be in accordance with DIAGRAM .. 20 relevant national and local standards. 1. 2 MECHANICAL INSTALLATION. Unpacking Fig. Vibration Fig. Unpacking Installation Conditions Fig. Localised Heat >2 x pipe dia. >5 x pipe dia. minimum minimum Flow Direction Fig. Spillage Fig. Straight Pipe Requirements Fig. Fluid Level Fig. Lagging (High Temperature). Allow room to read display 60 C (140 F). Maximum 20 C ( 4 F). Minimum Fig. Siting Fig.

8 Within Temperature Limits 2. 2 MECHANICAL INSTALLATION . Supports 80 C (176 F). Maximum ! Fig. Above Ground 10 C (14 F). Minimum Fig. Cable Routing IP65. (NEMA 4). Fig. Temperature Difference Fig. Within Environmental Rating Metal Protection Plate Backfill Fig. Shade Supports Fig. Underground 3. 2 MECHANICAL INSTALLATION. Mechanical Installation Metal Transmitters face Metal 162mm ( ). face Gasket PTFE PTFE. Gasket 214mm 232mm ( ). ( ) (Fixing Centres). <15mm bore sensors 32mm ( ). 69mm ( ) Allowance for (Fixing Centres) cable bends 200mm (8in). 3 Fixing Holes, (1/4in) Diameter Caution. Do not overtighten fixings, especially on an uneven surface. Caution. For wafer type Fig. Dimensions sensors of <15mm bore, the fluid seal must be made against the PTFE.

9 Sensors Otherwise use a full face gasket. Caution Fig Wafer Type Sensors Do NOT exceed the maximum working pressure marked on the equipment. Use stainless steel (austenitic) bolts, studs and nuts for flanged sensors below 200mm. Fit gaskets Gasket same size as pipe Fig. Gasket Fitting 4. 3 ELECTRICAL INSTALLATION. Grounding (Fig. , ). Supplied Bonding Cables Wafer Type Sensors >4mm2 (<10 AWG). Copper Wire Common Ground (Plant bonding). Fig. Pipelines Insulated connecting wire Supplied Bonding Cables (not included). Must be adequately rated to carry cathodic currents. Insulating Sleeve and Washer >4mm2 (not provided). (<10 AWG). Copper Wire Gasket Gasket Detail of grounding Grounding Ring rings required for Grounding Rings Common Ground BOTH flanges (Plant bonding).

10 Fig. Pipelines with Cathodic Protection 5. 3 ELECTRICAL INSTALLATION. Cables Cable (Remote Versions only). Ground Wire (ESCREEN). Grey Coaxial Core (SIG2) White Coaxial Core (Sig1). Inner Conductor (SIG2) Inner Conductor (Sig 1). Inner Insulation (Pink) Inner Insulation (Blue). Conductive Layer (Black) Conductive Layer (Black). Primary Screen (DS2) Primary Screen (DS1). Insulation (Grey) Insulation (White). Foil Secondary Screen Foil Secondary Screen Red wire (CD1) Filler Yellow wire (CD2). Overall Foil Screen Optional Steel Wire Armour and submersible overjacket Violet wire (SIG GND). Fig. Cable Identification Inches 6 5 4 3 2 1 0. 150 100 Millimetres 50 0. Red (CD1). Grey Yellow (CD2). Screen (DS2). Pink (SIG2). Violet (SIG GND).