Transcription of MAINTENANCE MANUAL - CSOBeech.com
1 Publication M-0 CHANGE 4 2017 continental MOTORSJUL 2017 continental aircraft ENGINEMAINTENANCE MANUALSTANDARD PRACTICEFOR SPARK IGNITED ENGINEST echnical Portions Accepted by the Federal Aviation AdministrationAStandard Practice MAINTENANCE ManualCHANGE 431 Jul 2017 Supersedure NoticeThis MANUAL incorporates MAINTENANCE and service information contained in continental Motors Service Documents common to the horizontally opposed, spark ignition, AvGas aircraft engines conforming to Type Certificate held by continental Motors. This document is supplemental to the Instructions for Continued Airworthiness provided in the manuals listed in Section Instructions contained in the Service Documents listed in Section are superseded by instructions in this MANUAL upon release, except for those Mandatory Service Bulletins (MSBs) and Critical Service Bulletins (CSBs).
2 Effective Changes for this Manual0 .. 15 April 31 Jul 20171 .. 30 May 20162 ..30 Sep 20163 .. 15 Jan 2017 List of Effective PagesDocument Title: Standard Practice MAINTENANCE ManualPublication Number: M-0 Initial Publication Date: 15 April 42-9 thru 2-12 .. 06-53 thru 0A .. 42-13 ..36-8 thru 6-10 .. 36-67 .. 1B .. 42-14 thru 2-24 ..06-11 thru 6-15 .. 06-68 thru 0C (blank).. 13-1 thru 3-2 ..06-16 thru 6-17 .. 26-96 ..1i thru 03-3 .. 46-97 .. 0iii thru 13-4 ..06-19 thru 6-22 .. 06-98 thru 31-1 .. 03-5 thru 3-6 .. 26-101 .. 11-2 thru 43-7 thru 3-8 ..36-24 thru 6-29 .. 06-102 .. 01-4 thru 03-9 .. 26-103 .. 11-11 .. 43-10 thru 3-24 .. 06-104 thru .. 44-1 thru 4-2 .. 46-116 .. 11-13 thru 05-1 thru 5-8.
3 06-33 thru 6-48 .. 06-117 thru 02-1 .. 06-1 thru 6-2 ..06-49 thru 6-50 .. 46-133 thru 12-2 thru 16-3 .. thru .. 46-136 ..02-5 thru 06-4 thru 6-5 .. 06-137 thru 12-7 thru 16-6 .. 36-139 .. 0 Published and printed in the by continental MotorsAvailable exclusively from the publisher: Box 90, Mobile, AL 36601 Copyright 2016, 2017 continental Motors. All rights reserved. This material may not be reprinted, republished, broadcast, or otherwise altered without the publisher's written permission. This MANUAL is provided without express, statutory, or implied warranties. The publisher will not be held liable for any damages caused by or alleged to be caused by use, misuse, abuse, or misinterpretation of the contents.
4 Content is subject to change without notice. Other products and companies mentioned herein may be trademarks of the respective Practice MAINTENANCE ManualB31 Jul 2017 CHANGE 4 List of Effective Pages, .. 110-94 thru 10-95 .. 36-141 ..07-25 thru 7-30 .. 010-96 thru 10-99 .. 06-142 ..38-1 thru 8-15 .. 010-100 thru 10-101 .. 36-143 thru 6-145 .. 210-102 thru 10-103 .. 06-146 ..38-17 thru 8-26 .. 010-104 thru 10-106 .. added .. 110-107 thru 10-108 .. added ..39-2 thru 9-6 .. 011-1 thru 11-8 .. added ..310-1 thru 10-2 .. 012-1 .. added .. 112-2 thru 12-12 .. added ..310-4 thru 10-8 .. 0A-1 thru added ..310-9 thru 10-10 .. 2B-1 .. 16-147 ..310-11 .. 1B-2 thru 06-148 .. 2B-8 .. 46-149 thru 6-151 .. 2B-9 thru 06-152.
5 3B-9 thru 06-153 thru 6-154 .. 1C-1 thru C-4 .. 06-155 ..010-16 thru 10-18 .. 2C-5 thru C-6 .. 46-156 ..110-19 thru 10-21 .. 0C-7 .. 36-157 .. 1C-8 thru C-9 .. 16-158 ..310-23 thru 10-24 .. 0C-10 thru C-18 .. 06-159 .. 1C-19 .. 16-160 thru 6-164 ..010-26 thru 10-32 .. 0C-20 thru C-23 .. 06-165 .. 4C-24 .. 46-166 thru 6-171 .. 0C-25 thru C-26 .. 06-172 .. thru 10-34-2 .. 46-173 thru 6-174 ..010-35 Blank 47-1 thru 7-2 .. 47-3 thru 7-5 .. 07-6 thru 7-7 .. 37-8 ..110-39 thru 10-40 .. 17-9 ..010-41 thru 10-62 .. 07-10 .. 37-11 thru 7-17 ..010-64 thru 10-69 .. 07-18 .. 37-19 thru 7-23 ..010-71 thru 10-93 .. 0 CStandard Practice MAINTENANCE ManualCHANGE 130 May 2016 Intentionally Left BlankStandard Practice MAINTENANCE Manual1-115 April 2016 IntroductionChapter 1.
6 Introduction1-1. Scope and Purpose of This ManualThis MANUAL provides MAINTENANCE instructions for spark ignition, Standard Practices operating on aviation gasoline (AvGas). These Instructions for Continued Airworthiness (ICA) are supplied to the owner with the engine . Instructions in this MANUAL are standard practices, with differences identified by model, for A-65, A-75, C-75, C-85, C-90, C-125, C-145, E-165, E-185, E-225, O-200, GO-300, O-300, IO-240, IOF-240, IO-346, IO-360, LTSIO-360, TSIO-360, O-470, IO-470, TSIO-470, GTSIO-520, IO-520, LTSIO-520, TSIO-520, IO-550, IOF-550, TSIO-550, TSIOF-550, TSIOL-550 and TIARA (6-285 and 6-320) series aircraft engines. For information specific to the continental Motors engine series, accessories, or the airplane, refer to the appropriate MANUAL .
7 For the specific instructions regarding the electronic equipment on FADEC engines, or for unlisted engine models, refer to the primary list of tools for all applicable engines is provided in Chapter 2. Consumables items, such as lubricants, sealants, and adhesives are listed in Chapter 3. Airworthiness limitations are in Chapter 4. Chapter 5 contains generic installation instructions applicable to our engines. Chapter 6 provides schedule inspection and service intervals and instructions, as well as unscheduled MAINTENANCE instructions. Chapter 7 contains general engine operating instructions, applicable to all models. Chapter 8 contains engine troubleshooting instructions. engine preservation and storage instructions are in Chapter 9.
8 Non-overhaul engine part replacement instructions are in Chapter 10. Chapter 11 contains Non-Destructive Inspection guidelines. Chapter 12 contains part cleaning instructions. Appendix A contains a glossary of common terms and acronyms used throughout the MANUAL ; Appendix B provides torque specifications, and Appendix C contains MAINTENANCE Instructions for Continued AirworthinessContinental Motors Part No. M-0, is supplemental, as defined by Title 14 CFR , to the MAINTENANCE and overhaul manuals listed below. Together, this MANUAL and those listed below comprise the instructions for continued airworthiness for applicable engines. This MANUAL , and the overhaul manuals and component service manuals (as applicable to engine specification) listed below are delivered to the customer with the engine .
9 Service documents and Airworthiness Directives may also affect ICAs. Refer to Section for instructions to check current publication status. Part and Overhaul ManualO-200-D, XM-6 MAINTENANCE and Overhaul ManualIO-240M-7 MAINTENANCE and Overhaul ManualIO-360M-11 MAINTENANCE ManualIO-520 PermoldM-16 MAINTENANCE and Overhaul ManualIO-550 PermoldM-18 MAINTENANCE and Overhaul ManualTSIO-550 Permold1-2 Standard Practice MAINTENANCE ManualCHANGE 431 Jul 2017 IntroductionM-22 MAINTENANCE and Overhaul ManualIOF-240M-24 MAINTENANCE ManualIOF-550-A, B, C, G, N, P & RM-26 MAINTENANCE and Overhaul ManualTSIOF-550OH-15 Overhaul ManualTSIOL-550-COH-24 Overhaul ManualIOF-550 OMI-15 Operation, MAINTENANCE and TSIOL-550-C Installation ManualX30008 Overhaul ManualA-65, A-75X30010 Overhaul ManualC-75, C,85, C90, O-200-A, BX30013 Overhaul ManualC-125, C-145.
10 O-300X30016 Overhaul ManualE-165, E-185, E-225X30019 Overhaul ManualGO-300X30027 Overhaul ManualIO-346X30033 Overhaul ManualTSIO-470X30039 Overhaul ManualIO-520X30045 Overhaul ManualGTSIO-520X30144 Overhaul ManualTIARA 6-285 and 6-320X30531 Alternator Service InstructionsContinental alternatorsX30571 MAINTENANCE and Operator s ManualTSIO-360-LBX30574 Overhaul ManualTSIO-520-B, BB, BE, D, DB, DB, E, EB, J, JB, K, KB, L, LB, N, NB, U, UB, VB, WB Permold seriesX30575 Overhaul ManualLTSIO-520-AE TSIO-520-C, CE, G, H, M, P, R, T, AE, AF Sandcast seriesX30586 Overhaul ManualO-470-A, B, E, G, J, K, L, M R, S, UX30588 Overhaul ManualIO-470-C, D, E, F, G, H, J, K, L, M, N, P, R, S, U, V, VOX30592 Starter Service InstructionsEnergizer startersX30596 Overhaul ManualLTSIO-360-EB, KB & RB, TSIO-360-A, AB, B, C, CB, D, DB, E, EB, F, FB, G, GB, H, HB, J, JB, K & KB, LB, MB, SBStandard Practice MAINTENANCE Manual1-331 Jul 2017 CHANGE 4 IntroductionX30596S1 Overhaul ManualLTSIO-360-RB, TSIO-360-RB X30600 Overhaul ManualTSIOL-550-AX30601 MAINTENANCE and Operator s ManualTSIOL-550-AX30605 MAINTENANCE ManualIO-550-D, E, F & LX30607 Overhaul ManualIO-550-D, E, F & LX30645 MAINTENANCE ManualLTSIO-360-RB TSIO-360-RBX30672 MAINTENANCE ManualTSIO-360-MB, AdvisoriesThis MANUAL utilizes three types of advisories.