Transcription of Prestolite Maintenance Information - CSOBeech.com
1 PRtz;TOLITEr\n~Ilu-rru~ruCEForIRCRC1\1C~ I1\1 ESSSP-14 3rl-3I\narch1,1985L;I~AVCOLYCOMINGWILLIA MSPORTDIVISION652 OliverStreet,Williemsport,Pennsylvsnis l7701~AVCOLYCOMINGENGINEGRQUPprP5 ,solenoidstartingswitch,manualstartingsw itch,startingmotor, , :(1)TheCommutatorEndHeadAssembly,(2)TheA rmah~re,(3)TheFrameandFieldAssembly,(4)T heGearHousing,(5)ThePinionHousing,and(6) ~NDI1s~OE* *RINO:THRUSTW*SHERPI( , ,currentflowsthroughthebrushestothecommu tator, fieldwindings, "spirol" , , , ,andfilledtotheproperlevelwit~ , ,thenthefollowinglimitsshouldbeused:(A) (B) , , #1925 Molytex"O" ,duringtheaboveinspection,anyindicationo fstartingmotordifficultyisnoted, , , , "spirol" , ~ , , , , ,asetoftestprobesconnectedinseries(1llnr ,lth I~ , ,agrowlerisused, , ) (Figure4) , , , , #777~ (withthesandingsideout)1-1/4to1-1 , , ,checkthebearingalignmentandendplaytomak esurethereisnobindingorinterference.)
2 ~ , ~C1 TACnOMETERBATTERYBATTERYSTARTINGMOTORSTA RTINGMOTORF igure5No-LoadTestHook-upFigure6 Stall-TorqueHookupFormL-649 AIftorqueandcurrentarenotwithinspecifica tions, , ,solenoidandmanualstartingswitchesforbre aks, , , , ,1965presro/itP,MHBSERlesSTARTINGMOTORSS ERVICEPARTSLISTISSUEO:9-25-79(Rev.) ,RUSEMHB-4O16 RLycomingMHB-4002,RUSEMHB-4017 RLycomingMHB-4003,RUSEMHB-4019 RLycomingMHB-4004 MHB-4004 FranklinMHB-4005,RLycomin9 MHB-4006 MHB-4006 ContinentalMHB-4OO7,RUSEMHB-4O18 RLycomingMHB-4008,RUSEMHB-4008 RLycomlngMHB-4009,RUSEMHB-4014 RLycomingMHB-4O10,RUSEMHB-4O16 RLycomlngMHB-4011,RUSEMHB-4O17 RLycomingMHB-4012,RUSEMHB-4019 RLycomfngMHB-4013,RUSEMHB-4018 RLycomingMHB-4014,RUSEMHB-4O14 RLycomingMHB-4015,RUSEMMU-4001 RLycomingMHB-4016,RUSEMHB-4O16 RLycomingMHB-4017,RUSEMHB-4017 RLycomlngMHB-4018,RUSEMHB-4O18 RLycomingMHB-4019.
3 DinU J * OE-AIAIRCRAF IMANUALIIF ileintheSTARTINGMOTOR~P(B-4000 SeriesStartingMotorPartsList661417~- _____11916L____-T--j__J------7---Explode dViewofTypicalMHBS tartingMotorMHBSERIESSTARTINGMOTORPARTSL ISTISSUED~3-13-81(REV,) ,RMHB-2399 SMHB-2012 SMHB-2397 SMHB-2400X-3991Ca][alMHB-4002,RIIIIIIIIC b]Cb]MHB-4003,RIIIIIIIICc][clMHB-4004 MHB-2383 MHB-2012 ASMHB-2384 SMBP-2002 CSCNR]MZ-1147 MAB-124 MHB-4005,R[*MHB-2399 SIjMHB-2418 SMHB-2400AX-3991[NR]CNR]MHS-4006 MHB-2420 MHB-2012 SMHB-2384 ASiMBP-2002 CSCNR]MHB-2137[e]90-2118[f]MHB-4007,RMHB -2399 SIIMHB-2397 SMHB-2400X-3991Cd]Cd]MHB-4008,RIIII IIIII[NRIENRIMHB-4009,RIIMHB-2012 ASMHB-2397 ASIIICd][d]MHD-4010,RIIMHB-2012 SMHB-2397 SIIiIPS-1432 CMZ-298 MHB-4011,RIIIIIIIIPS-1437 BMHB-4012,RjIIIIIIIPS-2432 BMHB-4013,KIIIIIPS-1432 EMHB-4014,RIMHB-2012 ASMHB-2397 ASMHB-4015,KMMU-2386 SIIMHB-2384 BSMBP-2002D[NR])
4 PS-1435MG-77 AMHB-4016,RMHB-2399 SMHB-EO125 MHB-2337 SMHB-2400X-39911PS-1432 CMZ-298 MHB-4017,RIIIIIIPS-1437 BPS-1432 EMHB-4018,RMtlB-4019,dIIIIIIIIPS-2432B[a ] ,MZ-298 Bearing,M2-326 BendixDriveShaftmaybereplacedthereafter. [b] ,MZ-298 Bearing, ,MZ-298 Bearing,MZ-326 BendixDriveShaftmaybereplacedthereafter. [d] ,MZ-298 Bearing,M2-326 BendixDriveShaftmaybereplacedthereafter. [e] (lOPcs.) (20 Pcs.) ] ] , ~jttAssgl?plytPackage1112 OMHB-4001,REBB-75 ACglCa]CNR]MZ-19S90-2502MZ-24 ACNR]MHB-4002,nIIIICb][NR]IIICNR]MHB-400 3,RIICc][NR]IIi[NP.]MHB-4004 EBB-133Ch]CNR]CNR]IIIIXA-560 MHB-4005,R[*llI~NRICNR][NRIIIIICNR]MHB-4 006 ENR]CNRICNR]III190-2118[f1 MHB-4007,REBB-75 ACgl[d][NRIIIIICNH]MHB-4O08,KCNR]~NRI[NR ]IIII[NR]MHB-4009,REBB-142A[g3[d3 CNR]IiICNRIMHB-4010,REBB-75A[glMi-326~NR ]IIIIENR]MHB-4011,RIIICNR]II Ij[NR]MHB-4012,RIiiCNR]IIIiCNPlMHB-4013, RIICNR]IIIICNRIMHB-4014,REBD-142 AIglIICNR]IIiICNR]MHB-4O15,REBB-l24A[h]U NRIMZ-l236Cj]1iiCNRIMHB-4016,REBB-131 AChlMZ-326 ACNRIIIIiENRIMHB-4017,RIIiCNRIIIIi[NR]MH B-4018,RjiiCNP]IIICNR]MHB-4019,RIIICNR]I IIICNR]Ca] ,MZ-298 Bearing,M2-326 BendixDriveShaftmaybereplacedthereafter.
5 [b] ,MZ-298 Bearing, ] ,MZ-298 Bearing, ] ,MZ-298 Bearing,MZ-326 BendixDriveShaftmaybereplacedthereafter. [f]BearingSealPkg.[gl90-2140 BendixPinPkg.(25 Pcs.) ]90-2139 BendixPinPkg.(25 Pcs.) ] ~GMOTORPARTSLISTISSUED:8-3-81(REvl)SHEET 3 GearNeedleRetainerfhrustSwitchAssemblyGe arHousingBearingPlateWasherConnectorSwit chAs1 YOOOMHB-4001,RMZ-396MZ-1390Ck]MZ-39390-6 01[NR]CNRIMHB-4002,RII[kliII[NR][NR]MHB- 4003,RII[klIIICNRICNR~MHB-4004[NRICNR][N R][NR]90-2677MZ-144Cm]MHB-4005,RC*]IMHB- 1030[*]~NRI90-601[NR][NR]MHB-4006i[NR]CN R]CNH]90-2232[NR]I~NR]MHB-4007,RMZ-396MZ -1390[k]MZ-39390-601[NR]CNRIMHB-4008,RCN R]iL~kl[NR~II[NR][NR]MHB-4009,RMZ-396 ICk]MZ-393iCNRI[NR~MHB-4010,RIIIEk3 IIiCNR][NR]MHB-4011,RIII~klIIiCNR]CNR]MH B-4012,RII[k]I[NR][NR~MHB-4013,RIIIEk3 IIICNRI[NR]MHB-4014,RIEk]III[NR][NR]MHB- 4015,R[NR][NR][NR]CNRI90-2677[NAI[NR~MHB -4016,RMZ-396MZ-1390[k]MZ-39390-601[NR][ NR]MHB-4017,R1I~k31iI[NR]CNR]MHB-4018,Rj I[k]II[NR][NR)MHB-4019,RIII[k]I[NR]CNR] " " ~rO/ltP.
6 MHBAIRCRAFTSTARTINGMOTORSSERVICEI ssued4/1/~3 INFORMATIONGENERALINFORMATIONVOLTAGE24 ROTATIONGearReductionUnitsExceptMHB-4005 ,R,-4009,R,-4014, ,R-4014,RMotorCWDED riveCWDEMHB-4009, (seefollowingnote).DRIVEANDGEARNOTER eductiongears,shafts,anddrivesusedwithth eMHB-4005,4005R, ~vania# #1925 Molytex"O"oranequivalentLithiumsoapbaseg rease.(AlsoseeDriveAssemblyservicing.) # ~te MHBI ssued4/1 #777,orequivalent,onthedriveendofthearma tureshaftbeforeinstallingthedriveendhead .(AlsoseeDriveAssemblyservicing.) "varsol".Thoroughlycleanthedrivetoremove alldirt,grease, , , , ,MHBSERVICEAIRCRAFTSTARTINGMOTORSI ssued4/1/83~NFORMATIONPage3of5 IINTERMEDIATEBEARINGPLATEMHB-4O15,RUse"L octiteGradeA" " " " " "to7/64" ,R,4009,R,4014,RAssembletheendheadonthem otorsothattheletter"R" ,R,4009,R,4014,RandDIRECTDRIVEUNITSA ssembletheendheadonthemotorsothatthelett er"L" " " " (750F.)
7 (MotorOnly) , , (CompleteUnit) ,35max,amps., , , ,36max,amps., , , , , , ~ , , , , , , , ,RGearReduct i-~ , , , , , ,RGearReductionF~ ~-fP,MHBSERVICEAIRCRAFTSTARTINGMOTORSI ssued4/1/83 INFORMATIONPage5of5 NoLoadStallTorquegb~41olU~kr~dhIcueolrrr emlrcnUI OHC(~LIlllWCw*L~~TTLI*~ffElll~LCWOU1EI11 1171 NCYOIOII~*(ltlllb1101011 Figure1 Figure2 TERMINALATERYIWALP6 STINSULATEDGROUNDEDCIK)UNDEDINSULATEDBRU SH8RU3 HBRUSHBRUSHSHUNT,//VYSHUWTwlNDINCWIWDIWG INSULATEDBRUSHBRUSHBRUSH ~tp/itp,MHJSERIESSERVICEPARTSLISTSTARTIN GMOTORSISSUED:5~15-81(Rev.) :24 PARTPARTNUMBERNUMBERAPPLICATIONMHJ-4002 USEMHP-4101 STeledyneContinentalMHJ-4O03,SUSEMHP-IIO IST eledyneContinentalMHJ-4O04 USEMHJ-4004 RLycom~ngMHJ-4O04 RMHJ-4004 RServiceMotorMHJ-4005 USEMHJ-4005 RLycomingMHJ-40O5 RMHJ-4005 RServiceMotorNote:-Duetoproductiondesign oftheassemblieslistedhere-intheFieldCoil sbeingvarnishedandbakedinplacewithintheF rame; ,wheneverFieldCoilsarerequired.)
8 ~IalilII~I12[o~-QExplodedViewofTypicalMH JS tartingMotorMHJSERIESSTARTINGMOTORPARTSL ISTISSUED:10-13-81(REV,)SHEET2 BrushFrame& ]MHJ-4003,SIIIMEX-2O92 ASIIMCL-2136 AIICNR]MHJ-4004 MHJ-3151 SMDZ-2012 CSMEX-3O31 SIIPS-1455 MHJ-36 EBB-l24 AMHJ-4004 RMHJ-4005 IIIIIPS-1455 AMHJ-4O05 RCNR] \1 Iio\111111(12)1(13~1(14 MHJ-4002 CNR]MOL-1064 ESMZ-19S90-726XA-1024GJ-Z0DS90-2677 MHJ-4003,S[NR]MHJ-400490-2139 MDL-1064 GSIIICNR]GJ-Z0S90-2232 MHJ-4004 RIIIIICNR]MHJ-4005 IIIII[NR]MHJ-40O5 RIIII[NR][ )1(16)1(1711~181(19 MHJ-4002 CNR][NR]CNR]CNR]CNR]MHJ-4003,SCNR]jCNR]C NR][NR]CNR]MHJ-4004MZ-396 MHJ-1045Ca]MZ-393 MHJ-44 MHJ-4004 RIIICa]MHJ-4005I1 ICa]MHJ-4005 RIIICa3 CalTwoused(XA-997)1/2" (XA-998)13/16" ) ~.OF-AlAIRCRAFTMANUALLSECTIONI presto/ifP,MHJSERVICEA ircraftStartingMotorsIssued:4/1/83 INFORMATIONPage1of4 GENERALINFORMATIONVOLTAGE24 ROTATIONMHJ-4002,4003 CWDEMHJ-4004,R,4005,RMotorCCWDE,DriveCWD EBRUSHES4 POLES4 SWITCHS eparateDRIVEMHJ-4OO4,R,4005,RRubberFoloT hruTypeGEARREDUCTIONMH3-4004,R,4005, , # ,R,4005,RThoroughlycleanandrepackneedleb earingswithShellAlvania#2oranequivalentb earinglubricantwith1-1/4to2ouncesorTexac o#1925 Molytex"O"oranequivalentLithiumsoapbaseg rease.))
9 (AlsoseeDriveAssemblyservicing). "varsol".ThoroughlycleantheDriveAssembly toremovealldirt,grease, ~ :4/1/83 SERVICEPage2of4 INFORMATIONA ftertheDriveAssemblyhasbeencleanedandblo wndrywithcompressedair, , , ,R,4005,RPressthearmatureshaftneedlebear inginapproximately3/16" " (ArmatureShaftOnly) " " " " " (750F)MHJ-4002, , , , , :4/1/83 INFORMATIONPage3of4 MHJ-4004,R,4005,~ (MotorOnly) , , (CompleteUnit) ,43max,amps, , , ,SFigure3 ContinentalMHJ-4004,RFigure4 LycomingMHJ-4O05,RFigure4 LycomingINSTALLATIONNOTEP riortostartingmotorinstallation,cleanany rust, ;$C,]It~nU1 FCAUUCTLe~V(TEI(IIWITECIII~OL(~LE~WITCHL *neONGILL1 PIWIC~CUEGIOVUOV/r$~T4 CnOYEIERCeOUt(D571~1711 YGYOTOIIIT* :4/1/83 SERVICEPage4of4 INFORMATIONTERMINALTEFMHKSTUDPOSTGROUNDE DINSULATEDGROUNDEDINSULATEDBRUSnbMUSHBRU SH\IBRUY(SHUntOOINSULATEDGROUNDEDINSULAT EDGROUNDEDBRUSn~RUSWeRUsH IDRuSHVIEWEDCA#ICOMMUTATORENDVIEWEDFROMC OMMUIATOF~ENDF igure3 Figzire4presro/itP,MMUSERIESSERVICI: ,RUSEMMU-4001 RLycomingSTARTINGMOTORP ileintheSECTIONPrln) \uJ5J98--_~ug/d3Y30,Q)2 ExplodedViewofTypicalMMUS tartingMotorSHEET2 ISSUED:10-13-81(REV,) , ~ OOdPac_kagePackaMMU-4001,RM2-1236MZ-339 EBB-124 ACa]MZ-24A90-250290-2677[a]90-2139 BendixPinPackage(25 Pcs.))))
10 #777onthedriveendofthearmatureshaftbefor einstallingtheintermediatebearing.(Alsos eeDriveAssembly.) "Varsol".ThoroughlycleantheDriveAssembly toremovealldirt,grease, , , ~ "LoctiteGradeA" " " "L" " " " , , , , , ~~YJ\GROUNDEDBRUSH\ ~/itP,MZSE~1 ESSTARTINGMOTORSSERVICEPARTSLISTISSUEO:1 2-31-80(Rev.) ,RUSEMZ-4204 RLycomingMZ-4205,RUSEMZ-4221 RLycomingMZ-4206,RUSEMZ-4222 RLycomingMZ-4207;RUSEMZ-4223 RLycomingMZ-4208,RUSEMZ-4208 RLycomingM2-4214M2-4214 ContinentalMZ-4216,RUSEMZ-422 ORLycomingMZ-4217,RUSEMZ-4221 RLycomingMZ-4218,RUSEMZ-422 ZRLycomingMZ-4219,RUSEMZ-4223 RLycomingMZ-4220,RUSEMZ-4220 RLycomingMZ-4221,RUSEMZ-4221 RLycomingMZ-4222,RUSEMZ-4222 RLycomingMZ-4223,RUSEMZ-4223 RLycomingMZ-4224,RUSEMZ-4224 RLycomingMZ-4225,RUSEMZ-4225 RLycomingFileintheISTARTINGMOTORp.
