Manual: Rosemount Compact Flowmeters

1 Reference Manual 00809-0100-4810, Rev EC. May 2015. Rosemount Compact Flowmeters Reference Manual 00809-0100-4810, Rev EC. Rosemount Compact Flowmeters NOTICE. Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. The United States has two toll-free assistance numbers and one International number. Customer Central 1-800-999-9307 (7:00 to 7:00 CST). International 1-(952) 906-8888. National Response Center 1-800-654-7768 (24 hours a day). Equipment service needs The products described in this document are NOT designed for nuclear-qualified applications.

2 Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Emerson Process Management nuclear-qualified products, contact your local Emerson Process Management Sales Representative. iii Reference Manual 00809-0100-4810, Rev EC. Reference Manual Contents 00809-0100-4810, Rev EC May 2015. Contents 1 Section 1: Introduction Transmitter information .. 1. Receiving and inspection .. 1. Returning the product.. 1. Considerations .. 2. Functional..2. 2 Section 2: Installation Safety messages ..3. Installation.. 4. Flowchart .. 4. Handling .. 5. Straight run requirements .. 5. Bolting a transmitter to the Rosemount 405.. 6. Location and orientation.

3 8. Liquid - Rosemount 405C, 405P, and 405A .. 8. Gas - Rosemount 405C, 405P, and 405A .. 9. Steam - Rosemount 405C, 405P, and 405A..10. Top mounting for steam ..11. Process Connections (Remote Mount Only) ..12. 405 Installation..14. Recommended insulation guidelines ..15. Remote RTD installation ..16. 3 Section 3: Commissioning Safety messages ..17. Direct mount applications ..18. Liquid service ..18. Gas service ..19. Steam service ..20. Remote mount applications..21. Liquid service ..21. Gas service ..22. Steam service ..23. Table of Contents v Contents Reference Manual May 2015 00809-0100-4810, Rev EC. 4 Section 4: Operation and Maintenance Safety messages ..25. Troubleshooting..26. RTD maintenance..28. Replacing an RTD.

4 28. Direct Mount for Compact Conditioning and Standard Orifice ..31. Electrical RTD check procedure ..31. AAppendix A: Reference Data Ordering information ..33. Rosemount 3051SF performance specifications ..52. Rosemount 3051CF performance specifications ..55. Rosemount 2051CF performance specifications ..57. Rosemount 3051SF functional specifications ..58. Rosemount 3051CF functional specifications ..66. Rosemount 2051CF functional specifications ..73. Rosemount 3051SF physical specifications ..82. Rosemount 3051CF physical specifications..84. Rosemount 2051CF physical specifications..86. Specifications ..91. Rosemount 405 performance specifications..91. Rosemount 405 functional specifications ..91. Rosemount 405 physical specifications.

5 93. Installation consideration ..96. Dimensional drawings..98. 3051 SFC Compact Flowmeter ..98. 3051 CFC Compact Flowmeter ..99. 2051 CFC Compact Flowmeter .. 100. 405 Compact Orifice Primary Element .. 101. Spare parts.. 103. BAppendix B: Product Certifications Rosemount 3051SF Measurement Type D Certifications .. 109. vi Table of Contents Reference Manual Section 1: Introduction 00809-0100-4810, Rev EC May 2015. Section 1 Introduction Transmitter information If the 405 Primary Element was ordered assembled to a Rosemount 3051S Transmitter, the new assembly is the Rosemount 3051 SFC Compact Flowmeter. See the Rosemount 3051S series Pressure Transmitter Reference Manual (document number 00809-0100-4801) for information regarding transmitter installation, configuration, and operation.

6 If the 405 Primary Element was ordered assembled to a Rosemount 3051S MultiVariable transmitter, the new assembly is the Rosemount 3051 SFC Compact Mass Flowmeter. See the Rosemount 3051S MultiVariable Mass Flow Transmitter Reference Manual (document number 00809-0100-4803) for information regarding transmitter installation, configuration, and operation. If the 405 Primary Element was ordered assembled to a Rosemount 3051 Transmitter, the new assembly is the Rosemount 3051 CFC Compact Flowmeter. See the Rosemount 3051 Pressure Transmitter Reference Manual (document number 00809-0100-4001) for information regarding transmitter installation, configuration, and operation. If the 405 Primary Element was ordered assembled to a Rosemount 2051 Transmitter, the new assembly is the Rosemount 2051 CFC Compact Flowmeter.

7 See the Rosemount 2051 Pressure Transmitter Reference Manual (document number 00809-0100-4101) for information regarding transmitter installation, configuration, and operation. Receiving and inspection Flowmeters are available in different models and with different options, so it is important to inspect and verify that the appropriate model was delivered before installation. Upon receipt of the shipment, check the packing list against the material received and the purchase order. All items are tagged with a model number, serial number, and customer tag number. Report any damage to the carrier. Returning the product To expedite the return process, call the Rosemount National Response Center toll-free at 800-654-7768.

8 This center, available 24 hours a day, will assist you with any needed information or materials. The center will ask for: Product model Serial numbers The last process material to which the product was exposed Introduction 1. Section 1: Introduction Reference Manual May 2015 00809-0100-4810, Rev EC. The center will provide: A Return Material Authorization (RMA) number Instructions and procedures that are necessary to return goods that were exposed to hazardous substances Note If a hazardous substance is identified, a Material Safety Data Sheet (MSDS), required by law to be available to people exposed to specific hazardous substances, must be included with the returned materials. Considerations Functional The Rosemount 405 produces the most accurate and repeatable measurement when it is used in single-phase flow or steam flow above the saturation temperature.

9 Location of the 405 in pulsating flow will cause a noisy signal. Vibration can also distort the output signal and compromise the structural limits of the flowmeter. Mount the 405 in a secure run of pipe as far as possible from pulsation sources such as check valves, reciprocating compressors or pumps, and control valves. Install the 405 in the correct location within the piping branch to prevent measurement inaccuracies caused by flow disturbances. Maximum temperature for direct mount applications is 450 F (232 C). Maximum temperature for remote mount applications is 850 F (454 C). Vibration limits Qualified per IEC61298-3 (2008) for field with general application or pipeline with low vibration level (10-1000 Hz test frequency range, mm displacement peak amplitude, 20 m/s2.)

10 Acceleration amplitude). The weight and length of the transmitter assembly shall not exceed lbs ( kg) and ( mm). 2 Introduction Reference Manual Section 2: Installation 00809-0100-4810, Rev EC May 2015. Section 2 Installation Safety messages .. page 3. Installation .. page 4. Location and orientation .. page 8. 405 installation .. page 14. Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Refer to the following safety messages before performing any operation in this section. Explosions could result in death or serious injury. Do not remove the transmitter cover in explosive atmospheres when the circuit is live.