MITSUBISHI WIRE EDM

1 MITSUBISHI wire EDMA dvance SeriesWire-cut EDM SYSTEMSFA Advance SeriesFA Advance SeriesK-KL2-0-C0069-B NA1009 Printed in Japan (MDOC)Revised publication, effective Sep. publication of K-KL2-0-C0069-A Apr. are subject to change without EDM SYSTEMS* Not all models are supported for all countries and regions.* The specifications of machine differ according to the country and region, so please check with your dealer.* Processing data provided in this brochure is for reference WORKS: 1-14, YADA-MINAMI, 5-CHOME, HIGASHI-KU, NAGOYA 461-8670, JAPANFA Advance SeriesEvolution Advances EDM's DNAP roduct Line-upMachining SamplesProduct IntroductionControl UnitMachining Power SupplyMachining Adaptive ControlMechanismOptionsPower Supply/Control SpecificationsMachine InstallationContentsP 3P 5P 7P 11P 15P 16P 17P 21P 23P 24 Refining high accuracy and high speed together with outstanding operabilityThe DNA of the MITSUBISHI wire EDM's have evolved into the leader of today's market new EDM line-up pursues the best of high cutting speed and high accuracy with a powerful new control that makes easy access to this ultimate Line-upMachining SamplesProduct IntroductionControl UnitMachining Power SupplyMachining Adaptive ControlMechanismOptionsPower Supply/Control SpecificationsMachine InstallationProduct

2 Line-upFA10S Advance Stroke(mm)(in) X: 350( ) Y: 250( ) Z: 220( )Max. workpiece dimensions(mm)(in) 800( ) 600( ) 215( )Max. workpiece weight(kg)(lb.) 500(1100) wire electrode diameter(mm)(in) (.004) to (.012)FA20S Advance Stroke(mm)(in) X: 500( ) Y: 350( ) Z: 300( )Max. workpiece dimensions(mm)(in) 1050( ) 800( ) 295( )Max. workpiece weight(kg)(lb.) 1500(3300) wire electrode diameter(mm)(in) (.004) to (.012)FA30V AdvanceSetting global standards for high machiningand cost performanceFA-S Advance SeriesProviding the power for high-speed,high-accuracy machining of large workpiecesFA-V SeriesHigh-performance EDML arge EDMFA40 VMStroke(mm)(in) X: 1000( ) Y: 800( ) Z: 400( )Max. workpiece dimensions(mm)(in) 1550( ) 1300( ) 395( )Max. workpiece weight(kg)(lb.) 4000(8800) wire electrode diameter(mm)(in) to (.)

3 008 to .014)FA50 VMStroke(mm)(in) X: 1300( ) Y: 1000( ) Z: 400( )Max. workpiece dimensions(mm)(in) 2000( ) 1600( ) 395( )Max. workpiece weight(kg)(lb.) 4000(8800) wire electrode diameter(mm)(in) to (.008 to .014)Ultra-large EDMHigh-performance EDMS troke(mm)(in)Max. workpiece dimensions(mm)(in)Max. workpiece weight(kg)(lb.) wire electrode diameter(mm)(in)X: 750( ) Y: 500( ) Z: 410( )1300( ) 1000( ) 405( )3000(6600) to (.008 to .012)FA30V ADVANCEFA30V ADVANCE (Z600 specifications)X: 750( ) Y: 500( ) Z: 420( )1300( ) 1000( ) 605( )3000(6600) to (.008 to .012)34 Product Line-upMachining SamplesProduct IntroductionControl UnitMachining Power SupplyMachining Adaptive ControlMechanismOptionsPower Supply/Control SpecificationsMachine InstallationMachining SamplesFA-S Advance High-speed stepped shape machiningFA-S Advance / FA-V High-speed machining through drilled holesHigh-accuracy stepped machiningHigh-accuracy fit machiningWide-angle taper machining* The listed machining results are all based on in-house conditions and measurements.

4 (Note) JIS B0601: '01 and ISO 4287: '97/ISO 1302: '02 compliant (Rz conventional notation Ry)Large frame (X500mm( ") Y400mm( ")) machiningThick workpiece slider rail machining- The features of the machined shape are automatically evaluated from a 3D The machining conditions are optimized according to the workpiece thickness which greatly improves the actual machining time. (in-house comparison 20%).ModelFunction usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA10S Advance 3D-PM (.008")/BSSTEEL (S45C)20mm( ") 2 pieces m (472 "Rz) m (59 "Ra)- The standard linear scale enables high-accuracy machining realizing a pitch accuracy and shape accuracy of 5 m (.0002") or less even with large-scale Suitable for machining large dies for automobiles or large-screen usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA30V AdvanceV500 power supply (.)

5 012")/BSSTEEL (SKD11)30mm( ") m (236 "Rz) m (30 "Ra) - The V500 power supply greatly improves the machining speed in thick workpiece The total machining speed is improved by up to 30% compared to conventional models when machining workpieces which are 150mm ( ") or usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA30V AdvanceV500 power supply (.012")/BSSTEEL (SKD11)300mm( ") m (236 "Rz) m (30 "Ra) - The drilled hole section is automatically recognized from the 3D model. It prevents wire breakage and enables high-speed Transition lines where the workpiece thickness changes are dramatically reduced, achieving a uniform machining usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA20S Advance3D-PM (.008")/BSSTEEL (SKD11)60mm( ") m (157 "Rz) m (20 "Ra)- High-accuracy machining with a straightness of 2 m (.

6 00008") or less is possible even with workpieces of varying Special machining acknowledgement is not required when using PM5 or SL usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA10S AdvancePM5, SL control (.008")/BSSTEEL (SKD11)5 to 50mm( to '') m (106 "Rz) m (13 "Ra)- High-accuracy machining with a surface roughness of m (3 cuts technology).- A highly accurate fit with a straightness and shape accuracy of 3 m (.00012") or less is usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA10S AdvancePF circuit (.008")/BSSTEEL (PD613)60mm( ") m (150 "Rz) m (19 "Ra)- Wide Angle taper machining with an angle of up to 45 is possible using the Angle Master New guide design reduces wire curl producing a smooth even usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA20S Advance Angle Master (.

7 010")/MEGA-TSTEEL (SKD61)50mm( ") m (197 "Rz) m (25 "Ra)* The listed machining results are all based on in-house conditions and measurements.(Note) JIS B0601: '01 and ISO 4287: '97/ISO 1302: '02 compliant (Rz conventional notation Ry)- High-accuracy machining is possible by using MITSUBISHI 's original Corner Master Control which improves shape accuracy by reducing wire lag in the gear machining- The HL circuit suppresses wire vibration (barrel shaping) producing a wall straightness of 3 m (.00012") or This is perfect for producing high-accuracy stamping and fine blanking die type Clearance machining of thick workpieces- The PF circuit enables Fine Finish machining of a m (.0001") or less surface punch machiningModelFunction usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA10S AdvancePF circuit (.

8 010")/BSSTEEL (SKD11)50mm ( '') m (98 "Rz) m (13 "Ra)ModelFunction usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA20S AdvanceHL circuit (.010")/BSSTEEL (SKD11)Punch side 150mm ( '')Die side 100mm ( '') m (98 "Rz) m (13 "Ra) ModelFunction usedElectrode materialWorkpieceWorkpiece thicknessSurface roughnessFA20S AdvanceCM control (.006")/BSSTEEL(SKD11)60mm ( '') m (98 "Rz) m (13 "Ra)56 Product Line-upMachining SamplesProduct IntroductionControl UnitMachining Power SupplyMachining Adaptive ControlMechanismOptionsPower Supply/Control SpecificationsMachine Installation3-phase 200/220 AC 10%50/60Hz power factor air rateFluid rate[kVA][Mpa](psi)[ ( )/min] to (70 to 100)75( ) or moreGeneral inputRequired air rateProduct IntroductionFA20S AdvanceGlobal standard machine for realizing high performance & cost efficiencyUnit:mm (in)Table diagramOutline/Layout diagramsFA10S AdvanceOutline/Layout diagramsFA10S AdvanceA: Clean tank drain portFitted with PT1/2 screw valve (52mm( ") from floor)B: Dirty tank drain portFitted with PT1 screw valve (52mm( ") from floor)C.

9 Power supply port200/220 VAC 10%50/60Hz, : Primary air side to , 75L/min( ) or more 1/4 hose connection(hose sleeve outer diameter: 9mm(.35"))Default machine dimensionsWidth 1435mm( ") Height 1930mm( ")Machine specifications (standard specifications)Machine unitDielectric fluid reservoirModelMaximum workpiece dimensions (W D H)Maximum workpiece weightTable dimensionsMachining travel (X Y Z)Machining travel (U V)Max. taper angleWire diameterWeightTank capacityFiltration methodFiltered particle sizeWater purifier (Ion exchange resin)Dielectric fluid chiller unitWeight (when dry)FA10S ADVANCE800( ) 600( ) 215( )500(1100)590( ) 514( )350( ) 250( ) 220( ) 32( ) 32( )15 (with 100mm( ") workpiece thickness) (.004) to (.012) *12000(4400)440(116)Paper filter (two)310( )Unit cooler280(617)FA20S ADVANCE1050( ) 800( ) 295( )1500(3300)780( ) 630( )500( ) 350( ) 300( ) 75( ) 75( )15 (with 260mm( ") workpiece thickness) (.)

10 004) to (.012)*13500(7716)740(195)Paper filter (two)310( )Unit cooler350(771)[mm](in)[kg](lb)[mm](in)[m m](in)[mm](in)[ ][mm](in)[kg](lb)[ ](US gal)[ m][ ]( )[kg](lb) to (70 to 100)75( ) or moreMain options wire processing unit 20kg(44lb) wire specifications Angle Master guide kit AT Master guide kit Advanced manual operation boxMain options wire processing unit 20kg(44lb) wire specifications Angle Master guide kit AT Master guide kit Advanced manual operation boxFA10S AdvanceFA20S AdvanceFA20S AdvanceUnit:mm(in)130( )2816( )( )350st500st( )1650(65)2570( )2440( )1675( )300st2016( )2150( )950( )( )A: Clean tank drain portFitted with PT1/2 screw valve (52mm( ") from floor)B: Dirty tank drain portFitted with PT1 screw valve (52mm( ") from floor)C: Power supply port200/220 VAC 10%50/60Hz, : Primary air side to , 75L/min( ) or more 1/4 hose connection(hose sleeve outer diameter: 9mm(.)