Operating Instructions Manual Solenoid Dosing Pump Beta ...

1 Two sets of Operating Instructions are required for the safe and correct use of the metering pumps:The product specific Operating Instructions manualand the General Operating Instructions prominent Solenoid metering Pumps .The two are valid only when read in conjunction with one read the Operating Instructions Manual through completely before commissioning this not discard! The operator shall be liable for any damage caused by installation or Operating errors!Publishing details: Operating Instructions for Solenoid Dosing Pump prominent Beta prominent Dosiertechnik GmbH, 1998 Address: prominent Dosiertechnik GmbHIm Schuhmachergewann 5-1169123 to technical modificationsProMinentProMinent Please tear out this page! prominent Operating Instructions ManualSolenoid Dosing PumpBeta BT4a and BT5aPart No. 987871 prominent Dosiertechnik GmbH 69123 Heidelberg Germany BA BE 021 07/08 GBPlease enter identcode of the device ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___BT5A___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ , 8:03 Uhr2 Two sets of Operating Instructions are required for the safe and correct use of the metering pumps:The product specific Operating Instructions manualand the General Operating Instructions prominent Solenoid metering Pumps.

2 The two are valid only when read in conjunction with one read the Operating Instructions Manual through completely before commissioning this not discard! The operator shall be liable for any damage caused by installation or Operating errors!Publishing details: Operating Instructions for Solenoid Dosing Pump prominent Beta prominent Dosiertechnik GmbH, 1998 Address: prominent Dosiertechnik GmbHIm Schuhmachergewann 5-1169123 to technical modificationsProMinentProMinent Please tear out this page! prominent Operating Instructions ManualSolenoid Dosing PumpBeta BT4a and BT5aPart No. 987871 prominent Dosiertechnik GmbH 69123 Heidelberg Germany BA BE 021 07/08 GBPlease enter identcode of the device ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___BT5A___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ , 8:03 Uhr2 General User Information:This Operating Instructions Manual contains the product descriptions in the main text.

3 Main points instructionsand safety information are indicated by pictograms (see chap. 2).NOTEW orking ComponentsIllustrated views of Beta Page 2 Fig. 01 Page Major Components1 Control unit1a Stroke length adjustment knob1b Red LED display, fault indicator1c Yellow LED display, warning indicator1d Green LED display, Operating status1e Multifunction switch1f Mains connector1g External Operating terminal1h Float switch connector2 Power end2a Relay insertion point2b Optional relay3 Liquid Liquid end without bleed valve, with/without valve Liquid end without bleed valve, with/without valve Liquid end with bleed valve, with/without valve spring (PP-version) Liquid end with bleed valve, with/without valve spring (NP-version) Self-degassing liquid end3a Liquid end back plate3b Liquid end3c Suction connection3d Discharge connection3e Bleed valve connection (self degassing liquid ends)3f Bleeding/fine bleeding valve3g Bypass tubing , 8:03 Uhr1 General User Information:This Operating Instructions Manual contains the product descriptions in the main text.

4 Main points instructionsand safety information are indicated by pictograms (see chap. 2).NOTEW orking ComponentsIllustrated views of Beta Page 2 Fig. 01 Page Major Components1 Control unit1a Stroke length adjustment knob1b Red LED display, fault indicator1c Yellow LED display, warning indicator1d Green LED display, Operating status1e Multifunction switch1f Mains connector1g External Operating terminal1h Float switch connector2 Power end2a Relay insertion point2b Optional relay3 Liquid Liquid end without bleed valve, with/without valve Liquid end without bleed valve, with/without valve Liquid end with bleed valve, with/without valve spring (PP-version) Liquid end with bleed valve, with/without valve spring (NP-version) Self-degassing liquid end3a Liquid end back plate3b Liquid end3c Suction connection3d Discharge connection3e Bleed valve connection (self degassing liquid ends)3f Bleeding/fine bleeding valve3g Bypass tubing , 8:03 Uhr1 prominent Page 3 Table of of the notes on safety.

5 Guidelines .. intensity level .. Declaration of Conformity .. 63 Design and 74 Technical .. and Weights .. Data .. Information .. Data .. Conditions .. 155 Removal of 166 Electrical 167 Operation and Components and Functions .. Relay Retrofit Kit .. 2410 2911 Decommissioning, Dismantling and 29 Appendix:.. 30 Exploded diagrams of liquid ends .. , 14:35 Uhr3 prominent Page 41 ApplicationThe pumps in the prominent Beta series are microprocessor controlled Solenoid mediaThey offer highly accurate reproducible metering in the Dosing of liquid chemicals in pressurisedpipe systems and into open and closed Specified components/accessories in the Beta pump series are compatible with those in theCONCEPT, gamma-Classic and gamma series as follows: Signal cable: gamma/Vario two core, and four core for external function Two stage float switch (gamma/Vario) gamma discharge line Standard gamma connector set gamma wall mounting bracket Feed container and fixing plates Total height (distance between suction and discharge line connectors) Distance between the connectors and mounting holes on the pump Identical accessories used, back pressure valves, multifunction valves and use of equipment The Beta may be used only to meter liquids.

6 The pump is not designed for use with gaseous chemicals or suspended solids. Take care when using aggressive chemicals that the materials used in the pump are resistantto those chemicals (see prominent Chemical Resistance List in the product catalogue orunder ). All other applications or modifications are prohibited. The pump may only be used for applications which correspond to the technical data andspecifications described in the Operating Instructions Manual . The pump is not designed for use in explosion-hazardous locations. The Beta should be operated by suitably trained and authorised personnel of the notes on safetyThe following terms are used in the present Operating Instructions to indicate the various severitylevels of the danger:WARNING: Characterizes a possibly hazardous situation. Your life is in danger and thereis a danger of serious injury if these notes are disregarded!CAUTION: Characterizes a possibly hazardous situation.

7 There is a danger of slight orminor injury or damage to property if these notes are following warning signs are used in the present Operating Instructions to indicate differenttypes of danger:Warning of danger / , 14:35 Uhr4 prominent Page GuidelinesWARNING In emergencies the pump should be switched off immediately! Disconnect the powercable from the power supply! Do not dispatch pumps which are designed for use with radioactive chemicals! When using pumps with flammable chemicals, observe the relevant regulationsconcerning the transport and storage of flammable fluids (Ex, Vo, Vb F)! When installing outside Germany, always observe relevant national regulations! Combining prominent metering pumps with parts not approved and tested by ProMinentis not permissible. It can cause injury or damage to persons or materials for which wecannot accept liability!CAUTION Pumps must be accessible at all times for both Operating and servicing. Access mustnot be obstructed in any way!

8 The pumps and peripherals must be serviced and repaired by qualified and authorisedpersons only! Always de-pressurise the liquid end prior to working on a pump! Empty and rinse the liquid end before working on a pump which has been used withhazardous or unknown chemicals! Always read chemical safety data! Always wear protective clothing when handling hazardous or unknown chemicals! intensity levelThe sound intensity level is < 70 dB (A) at maximum stroke, maximum stroke rate, maximumback pressure (water) in accordance withDIN EN 12639 ( metering Pump Noise Measurement) , 14:35 Uhr5 prominent Page Declaration of , 14:35 Uhr6 prominent Page 7 Design and Function3 Design and FunctionMain componentsOperating panelPower endLiquid endOperating PrincipleChemical feed occurs as a result of pulsed deflections of the Dosing diaphragm within the liquidend, which causes pressure differentiation between the suction side, the liquid end cavity and thedischarge side.

9 The pressure differentiation causes the suction and discharge self-acting valvesto open and close, resulting in chemical Dosing diaphragm is driven by an electromagnet, which is stimulated and controlled by CapacityThe feed rate is determined by the stroke length and stroking stroke length is adjustable between 0 % and 100 % using the stroke length adjustment reproducibility is only technically practicable in the adjustment range of between 30 %and 100 %.Stroking rate is adjustable in 10 % steps between 0 % and 100 % using the multifunction gives a higher rate of reproducible metering ModesOperating modes are selected using the multifunction LED displays indicate Operating and fault Operating mode: Manual :Stroking rate is manually adjustable in 10 % steps via the multifunction switch. External Operating mode:Allows adjustment of individual strokes via the external Operating mode terminal by means ofcontact or semi- Operating Auxiliary Frequency function:Enables activation of optionally selectable and programmable stroking rate, controlled via theexternal Operating mode terminal.

10 This stroking rate overrides Manual and External the standard version the Auxiliary Frequency function is programmed to 100 % stroking rate. Pause function:The external Operating terminal can be used to operate a remote pump stop function. Stop function:This function allows the pump to be deactivated without disconnecting from the power supply. Test function:This function checks the priming function of the pump. The switch setting Test on themultifunction switch is metering pumps are used in closed discharge lines to create suction and to directtrapped air to bypass lines, and/or remove gas emitted by gaseous chemicals during operation,independently of existing back a back pressure valve ensures precise chemical feed can be achieved, even whenoperating under atmospheric float switch connector can be used to connect a two stage float is also optionally available a relay terminal for an alarm indicating relay, and a switch outputwhich is synchronised to each , 14:35 Uhr7 prominent Page 8 Technical Data4 Technical enter the identcode on the device label into the grey box 02 FPM = Fluorine RubberSeriesTypeMaterialPP PolypropyleneNPAcrylic/PVCPVPVDFTTPTFE with carbonSSstainless steelBT4A 1000, 1601, 1602, 1005, 0708, 0413, 0220BT5A 0000, 0000, 0000, 1605, 1008, 0713, 0420, 0232 Custom version.