Operating instructions Solenoid Metering Pump ... …

1 Solenoid Metering Pumpgamma/ L, GALaOperating instructionsP_G_0003_SWOriginal Operating instructions (2006/42/EC)Part no. 987604BA G 034 04/12 EN onlinePlease carefully read these Operating instructions before use! Do not discard!The operator shall be liable for any damage caused by installation or Operating errors!Technical changes the following supplementary information in its entirety! Should youalready know this information, you have an even greater need of the Oper ating following are highlighted separately in the document:nEnumerated listsInstructions Outcome of the instructionsInformationThis provides important information relating to the correctoperation of the device or is intended to make your notesSafety notes are identified by pictograms - see Safety sets of Operating instructions are required for the safe, correct andproper operation of the Metering pumps .

2 The product-specific operatinginstructions and the "General Operating instructions for prominent Sole noid Metering pumps ".Both sets of Operating instructions are only valid when read read these Operating instructions carefully before use! Do not dis card!Please state identity code and serial number, which you can find on thenameplate when you contact us or order spare parts. This enables thedevice type and material versions to be clearly order to make it easier to read, this document uses the male form ingrammatical structures but with an implied neutral sense.

3 It is aimedequally at both men and women. We kindly ask female readers for theirunderstanding in this simplification of the informationFig. 1: Please read!General user instructionsState the identity code and serial numberGeneral non-discriminatory approachSupplemental instructions 2 Table of contents1 Identity this Safety Storage, transport and Overview of equipment and control Overview of Control Key Stroke length adjustment Control Functional Liquid Drive Functional description of Operating modes, functions, Function and fault Hierarchy of Operating modes, functions and fault sta Installation.

4 Install hose Installation for Metering pumps without bleed Installation for Metering pumps with bleed Installation for Metering pumps with self-bleeding (SEKtype)..279 Installation, Supply voltage Description of the "External control" "Level Switch" "Dosing monitor" Basic principles of pump Checking adjustable Changing to adjustment Operating mode selection (MODE menu).. Operating mode settings (SET menu).. "Manual" Operating mode "Analog" Operating mode settings (ANALG menu).. "Contact" Operating mode settings (CNTCT menu).

5 "Batch" Operating mode settings (BATCH menu).. Programmable function settings (SET menu ).. Calibrate function settings (CALIB menu).. Pressure ratings function settings (PRESS menu).. Auxiliary frequency function settings (AUX menu).. Flow function settings (FLOW menu).. Setting the code (CODE menu).. Deleting the total number of strokes or total litres (CLEAR window)..47 Table of contents 311 Manual Remote 5012 Cleaning Replacing the Metering Faults without a fault Faults with error Fault Warning All Other Technical Performance Standard Liquid Self-Bleeding Liquid Material Electrical Protection class and Safety Sound pressure Shipping Dimensional Exploded Views of Liquid Information.

6 10820 Diagrams for adjusting the EC Declaration of Operating / adjustment Continuous of contents 41 Identity codeProduct range gamma/ L GALaTypePerformance 70 / 85 / Material versionPPEP olypropylene / EPDMPPBP olypropylene / FPMNPEC lear acrylic / EPDMNPBC lear acrylic / FPMPVTPVDF / PTFETTTPTFE/PTFESSTS tainless steel / PTFE Dosing head version0without bleed valve, without valve spring only for NP, TT and SS1without bleed valve, with valve spring only for NP, TT and SS2with bleed valve, without valve spring only for PP, NP, PV, not for type 02323with bleed valve, with valve spring only for PP, NP, PV, not for type 02324without bleed valve, with valve spring for more highly viscous media9self-bleeding only for PP and NP, not for types 1000 and 0232 Hydraulic connector0 Standard connector in line with technical data5 Connector for 12/6 tube, discharge side only9 Connector for 10/4 tube, discharge side only Design0with prominent logo Power supplyU100 - 230 V, 10 %, 50/60 HzM12.

7 24 V DC (M 70 only)N24 V DC (M 85 only)Identity code 5 Product range gamma/ L P24 V AC Cable and plugA2 m EuropeanB2 m SwissC2 m AustralianD2 m USA12 m open end Relay0No relay1fault indicating relay (NC) (change-over relay)3fault indicating relay (NO) (change-over relay)4as 1 + pacing relay, (per 1x ON)5as 3 + pacing relay, (per 1x ON) Accessories0No accessories1with foot and injection valve, 2 m PVC suctionline, 5 m PE Metering line, only for PP, PC andNP2as 0 + calibration cylinder3as 1 + calibration cylinder Control versions0 Manual + external 1:11 Manual + external with pulse control2 Manual + external 1.

8 1 + analog current3 Manual + external with pulse control +analog current4as 0 + timer5as 3 + timerPas 3 + PROFIBUS Access code0no access code1with access code Dosing monitor0 Input for pulses1 Input for continuous contact Pause / level0 Pause N/C, level N/C Identity code 62 About this pumpPumps in the prominent gamma/ L product range are microprocessor-con trolled Solenoid Metering pumps with the following characteristics:nThe capacity can be displayed in l/h or gal/h respectively (in a cali brated state or in strokes/minnThe stroke length is infinitely adjustable and is shown in the LCD dis playnThe stroke rate can be set digitally precisely and is shown in the LCDdisplaynThe rated pressure of the gamma/ L can be adapted by pressure rat ings to a systemnTwo pumps can be actuated differently by means of the samestandard signalnLarge illuminated LCD displayThe hydraulic parts of the gamma/ L are identical to those of the Beta.)

9 About this pump 73 Safety chapterThe following signal words are used in these Operating instructions toidentify different severities of a hazard:Signal wordMeaningWARNINGD enotes a possibly hazardous sit uation. If this is disregarded, youare in a life-threatening situationand this can result in serious inju a possibly hazardous sit uation. If this is disregarded, itcould result in slight or minor inju ries or material following warning signs are used in these Operating instructions todenote different types of danger:Warning signsType of dangerWarning automatic danger pump may only be used to meter liquid Metering pump may only be started up after it has been correctly installedand commissioned in accordance with the technical data and specifi cations contained in the Operating the general limitations with regard to viscosity limits, chem ical resistance and density - see also prominent resistance list (In theproduct equipment catalogue or at ).

10 NAny other uses or modifications are pump is not intended for the Metering of gaseous media or pump is not intended for the Metering of explosive pump is not intended for operation in hazardous pump is not intended for exterior applications without use of suit able protective pump should only be operated by trained and authorised per sonnel, see the following "Qualifications" are obliged to observe the information contained in the operatinginstructions at the different phases of the device's service of the safety informationWarning signs denoting different types ofdangerCorrect and proper useSafety chapter 8 WARNING!