Power Modules PM240 - Siemens

1 SSINAMICSG120G120 Power ModulePM240 Hardware Installation Manual Edition 04/2006 Introduction 1 Safety notes 2 Description 3 Installing/Mounting 4 Operation (hardware) 5 Technical data 6 Dimension drawings 7 Spare parts/Accessories 8 Appendix AList of abbreviations BSINAMICS sinamics g120 Power Modules PM240 Hardware Installation Manual 2006-04-04 A5E00807525B AA Edition 04/2006 Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.

2 These notices shown below are graded according to the degree of danger. Danger indicates that death or severe personal injury will result if proper precautions are not taken. Warning indicates that death or severe personal injury may result if proper precautions are not taken. Caution with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. Caution without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. Notice indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used.

3 A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards. Prescribed Usage Note the following: Warning This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens .

4 Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Trademarks All names identified by are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

5 Siemens AG Automation and Drives Postfach 48 48 90437 N RNBERG GERMANY Order No.: A5E00807525B AA Edition 04/2006 Copyright Siemens AG 2006. Technical data subject to change Power Modules PM240 Hardware Installation Manual, 2006-04-04, A5E00807525B AA iii Table of contents 1 1-1 Documents for the sinamics g120 .. 1-1 2 Safety 2-1 3 3-1 sinamics g120 Power Modules - PM240 .. 3-2 Power Range of sinamics g120 Power Modules 3-2 Block diagram 3-3 Accessories for the sinamics 3-4 4 4-1 Mechanical 4-1 Electrical Installation .. 4-5 5 Operation (hardware).. 5-1 Installation 5-1 6 Technical data .. 6-1 Mechanical Data .. 6-1 Electrical 6-5 7 Dimension drawings.

6 7-1 Dimensions of the 7-1 8 Spare 8-1 Replacing a Cooling 8-1 Power module 8-3 Brake Control 8-7 A Electromagnetic Definition of the EMC Environment and EMC Overall B List of Index-1 Table of contents Power Modules PM240 iv Hardware Installation Manual, 2006-04-04, A5E00807525B AA Tables Table 3-1 sinamics g120 Power Modules 3-2 Table 4-1 Distances to other equipment .. 4-1 Table 4-2 Dimensions and tightening torques of sinamics g120 Power 4-3 Table 4-3 Example 4-16 Table 6-1 Distances to other equipment .. 6-1 Table 6-2 Dimensions and tightening torques of sinamics g120 Power 6-4 Table 6-3 Air cooling requirements .. 6-6 Table 6-4 Current reduction depending on pulse 6-6 Table 6-5 Data for braking 6-7 Table 6-6 Rated Output, Input and Table 6-7 Rated Output, Input and Table 6-8 Input, Output Cable and 6-10 Table 6-9 Input, Output Cable and 6-11 Table 6-10 Performance 6-12 Table 6-11 Power terminals - tightening torques.

7 6-13 Table 7-1 Additional dimensions .. 7-1 Table 8-1 DIN rail 8-3 Table 8-2 DIN rail mounting kit ordering 8-3 Table 8-3 NEMA 1 kit ordering Table 8-4 Screen termination kit ordering information .. 8-4 Table 8-5 Brake module ordering 8-5 Table 8-6 Choke and filter ordering Table 8-7 Braking resistor ordering Table A-1 Compliance Table ..A-3 Table A-2 Conducted & Radiated Emissions ..A-4 Table A-3 Harmonic Table A-4 EMC Table B-1 Abbreviations used with the sinamics g120 Products ..B-1 Power Modules PM240 Hardware Installation Manual, 2006-04-04, A5E00807525B AA 1-1 Introduction Documents for the sinamics g120 Available documentation The following documents are available for the sinamics g120 inverters: Brochure Catalog Getting started Guide Operating Instructions Hardware Installation Manual Compact Operating Instructions (for the Control Units) Parameter List.

8 The documents can be downloaded from the Internet via the following link: Description of the documents Brochure The brochure is advertising literature designed to introduce the product to the marketplace. It contains a basic outline of the product with a brief overview of the technical capabilities of the product. Catalog The catalog presents information that allows the customer to select an appropriate inverter including all available options. It contains detailed technical specifications, ordering and pricing information to allow the customer to order the appropriate items for their application or plant. Getting started Guide The Getting started Guide presents warnings, dimension drawings and a brief set up information for the customer.

9 Introduction Documents for the sinamics g120 Power Modules PM240 1-2 Hardware Installation Manual, 2006-04-04, A5E00807525B AA Operating Instructions The Operating Instructions gives information for the Control Unit regarding the features of the product. It gives detailed information on commissioning, control modes, system parameters, troubleshooting, technical specifications and the available options from the product. Hardware Installation Manual The Hardware Installation Manual gives information for the Power Modules regarding the features of the product. It gives detailed information on installation, technical specifications, dimension drawings and the available options from the product.

10 Compact Operating Instructions The Compact Operating Instructions gives a brief description of the installation, commissioning and control modes as well as an overview of troubleshooting, technical specifications and the available options from the product. Parameter List The Parameter List contains a detailed description of all the parameters that can be modified and adapted for specific applications. The Parameter List also contains a series of function diagrams to diagramatically portray the nature and interoperability of the system parameters. Power Modules PM240 Hardware Installation Manual, 2006-04-04, A5E00807525B AA 2-1 Safety notes 2 Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the connected machines.