POWER PLOW™ Snowplows - Blizzard Plows

1 POWER PLOW SnowplowsModel 8100PP & 86110LP blade Crate Assembly 57530 & 57540 Big Box Assembly 57535 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLCO ctober 1, 2014 Lit. No. 40689, Rev. 12 Lit. No. 40689, Rev. 12 3 October 1, 20148100PP, 86110 LPBLADE COMPONENTS ..4 OFF-TRUCK COMPONENTS ..8 Pivot Beam, Light Tower and A Frame ..8 Hydraulic Unit ..12 Hoses and Fittings ..14 Lift and Angle Rams ..15 Electrical Components ..16 Vehicle Side Wiring Diagram 3 Port, 2 Plug Systems ..17 Headlamp Kit ..18 Lit. No. 40689, Rev. 12 4 October 1, 201486110 LPBlade Components232425263031343621835333238229 4365211615141363101211392017181937*40414 27272829* Current ram has a groove around the base near the pin hole. Early ram does not have a No.

2 40689, Rev. 12 5 October 1, 201486110 LPBlade ComponentsItemPartQtyDescription1411741 Moldboard2599001 Label Warning/Caution, Snowplows3B631601 Label POWER PLOW Center4494431 Label POWER HITCH 2 Attach/Detach5B119 6 211/2" Moldboard Cutting Edge (1080)69023871/2 13 x 1 3/4 Carriage Bolt G87B6136561/2 13 Flanged Locknut8B6161823/4 10 x 1 1/2 Screw9B6159323/4 10 Hex Locknut G810B119 8 92 Slide Box Extend/Retract Pin11B6103021/8 x 2 5/8 Hair Cotter Pin12B 6119 825/8 ID, 3/4 OD x 1 Black Vinyl Cap13B550661 Slide Box PS14B550071 Wing Cutting Edge PS (T1)15963321 Wing Label PS16B550681 Wing PS17490712HD Disc Shoe Assembly186004521 1/8 ID, 1 5/8 OD x 1 1/2 Spacer199119 252 Flat Washer, Special209301027/16 x 1 3/4 Linchpin21295934 Label Multiple Pinch Points22B6120125/8 11 x 4 3/8 Spade Bolt23B6141821/2 13 x 3 1/2 Carriage Bolt G824B6141921/2 13 x 4 1/2 Carriage Bolt G825B6162221/2 13 x 5 3/4 Carriage Bolt G826B550061 Wing Cutting Edge DS (T1)27B610491 Plow Guide Assembly (set of 2)

3 286849445/16 18 x 1 Hex Cap Screw G5299133245/16 18 Hex Locknut GB30B550671 Wing DS31963311 Wing Label DS32B6138525/8 x 3 Clevis Pin339060121/4 x 1 1/2 Cotter Pin34B550422 Wing Pivot Pin35B550651 Slide Box DS369133745/8 11 Hex Locknut GB 37*B602072 Slide Box Extend/Retract Hydraulic Cylinder (Early ram see callout on diagram.)438022 Ram Assembly 1 3/4 x 18 7/16 DA (Current ram see callout on diagram.)nsB603652 Combo Seal Kit, Cylinder B60207ns437932 Seal Kit, Ram Assembly 4380238B 6116723/8 x 2 5/8 x 12 1/2 Extension Spring39292561 Label Foot Crush Hazard40506392 Wear Strip Wing Top419133571/2 13 Hex Locknut Topring GB429057271/2 Hardened Flat Washerns B520921 Snowplow Airfoilns B520871 Rubber Snow Deflector w/Hardware ns = not shown G = Grade = Accessory OnlyLit.

4 No. 40689, Rev. 12 6 October 1, 20148100 PPBlade Components322324252630313421382236511615 1413631012113340272829742393941422017181 936835937** Current ram has a groove around the base near the pin hole. Early ram does not have a No. 40689, Rev. 12 7 October 1, 20148100 PPBlade ComponentsItemPartQtyDescription1411731 Moldboardns411711 Service Moldboard Assembly (incl. items 1 39)2599001 Label Warning/Caution, Snowplows3B631601 Label POWER PLOW Center4494431 Label POWER HITCH 2 Attach/Detach5B6129211/2" Moldboard Cutting Edge69023871/2 13 x 1 3/4 Carriage Bolt G87B6136561/2 13 Flanged Locknut8B6161823/4 10 x 1 1/2 Screw9B6159323/4 10 Hex Locknut G810B119 8 92 Slide Box Extend/Retract Pin11B6103021/8 x 2 5/8 Hair Cotter Pin12B 6119 825/8 ID x 3/4 OD x 1 Black Vinyl Cap13B550661 Slide Box PS14B510471 Wing Cutting Edge PS15963261 Wing Label PS16407401 Wing PS17490712HD Disc Shoe Assembly186004521 1/8 ID.

5 1 5/8 OD x 1 1/2 Spacer199119 244 Flat Washer Special209301027/16 x 1 3/4 Linchpin21295934 Label Multiple Pinch Points22B6120125/8 11 x 4 3/8 Spade Bolt23B6141821/2 13 x 3 1/2 Carriage Bolt G824B6141921/2 13 x 4 1/2 Carriage Bolt G825B6162221/2 13 x 5 3/4 Carriage Bolt G826B510481 Wing Cutting Edge DS27B610491 Plow Guide Assembly (set of 2)286849445/16 18 x 1 Hex Cap Screw G5299133245/16 18 Hex Locknut GB30407391 Wing DS31963251 Wing Label DS32B6138525/8 x 3 Clevis Pin339060121/4 x 1 1/2 Cotter Pin34B550422 Wing Pivot Pin35B550651 Slide Box DS369133765/8 11 Hex Locknut GB37B603472 Slide Box Extend/Retract Hydraulic Cylinder (early ram see callout on diagram)438032 Ram Assembly 1 1/2 x 13 15/16 DA (current ram see callout on diagram)nsB603732 Combo Seal Kit, Cylinder B60347ns437942 Seal Kit, Ram Assembly 4380338B 6116723/8 x 2 5/8 x 12 1/2 Extension Spring39292562 Label Foot Crush Hazard40506392 Wear Strip Wing Top419133571/2 13 Hex Locknut Topring GB429057271/2 Hardened Flat Washerns B520931 Snowplow Airfoilns B612411 Rubber Snow Deflector w/Hardware ns = not shown G = Grade = Accessory OnlyLit.

6 No. 40689, Rev. 12 8 October 1, 20148100PP, 86110 LPPivot Beam, Light Tower and A-Frame Components383946513348564440422826451116 4251374141318374751210258591541171516309 7023312432272914171760666564686771727320 3764284262636154*53*52*57 CurrentEarlierHoleNoHoleCurrentEarlier** 55 * Included in Undercarriage Kit only when necessary (determined by vehicle type and model).** For mounting plate with holes. For mounting plate with keyhole slots. No No. 40689, Rev. 12 9 October 1, 20148100PP, 86110 LPPivot Beam, Light Tower and A-Frame ComponentsItemPartQtyDescriptionItemPart QtyDescription8100PP86110LP8100PP86110LP 191337465/8 11 Hex Locknut GB3741124 111 Light Tower, Upper2411181 Pivot Beam3841125 111 Light Tower, Lower41127 1 Pivot Beam3991338443/4 10 Hex Locknut GB32303946 Trip Spring404112 9 122 Hitch Pin Kit44113246 Eyebolt Kit4290201883/8 16 x 1 Carriage Bolt G554112 322 Pivot Pin w/Cotter4441237 111 Mount Adapter Assembly6B61416465/8 11 x 7 3/8 Eyebolt G252*6321222 Spacer7B50069223/4 x 3 Clevis Pin53*4051422 Height Adjustment Plate Tall9 4123511A Frame54*4051522 Height Adjustment Plate Short104111911 Pivot Bolt Kit5548659445/16 24 x 3/4 Hex Flange Bolt G51150605111 8 x 9 1/2 Hex Cap Screw G5 SPL5640517 122 Receiver Hardware Kit1291340111 8 Hex Locknut GB574112 811 Cover Assembly134112 244 Pin Kit604820711 Label.

7 POWER HITCH Switch ID146816441 x 4 Clevis Pin G56166437445/16 24 x 1 Hex Cap Screw G51591911445/32 x 1 1/2 Cotter Pin6290313445/16 Flat Washer164054733 Ram Pin Kit6391202445/16 Lock Washer1740458331 x 6 1/2 Clevis Pin7490601661/4 x 1 1/2 Cotter Pin18410 9 6221 3/4 x 11 3/8 Ram Assembly756968911 Label, SECURITY GUARD 2891333883/8 16 Hex Locknut GB774855611 Transport Pin Kit294111711 Draw Latch AssemblyItem 29 41117 Draw Latch Assembly1591911445/32 x 1 1/2 Cotter Pin344110 411 Draw Latch Hook1740458331 x 6 1/2 Clevis Pin354110 511 Draw Latch204066022 Spring3648986113/4 x 5 3/8 Clevis Pin HT30410 95113 1/2 x 5 1/2 Ram Assembly419119 233 Flat Washer Special3391147113/4 Flat Washer NarrowItem 44 41237-1 Mount Adapter Assembly3391147223/4 Flat Washer Narrow4866449443/4 10 x 2 3/4 Hex Cap Screw G53991338443/4 10 Hex Locknut GB5142142221/8 x 1 9/16 R Pin Cotter4511 Mount Adapter7643133223/4 Washer Narrow4640496223/4 x 4 3/8 Clevis PinItem 57 41128 Cover Assembly11 Cover594842011 Label Information.

8 Electric58B61628223/8 16 Clamping Knob644847011 Label Information, HydraulicItem 72 48731 Stand Assembly DS232746111 Compression Spring656763611 Stand Lock Spring244873311 Handle DS664871511 Stand Return Spring254873011 Stand DS6767700113/16 x 1 1/4 Roll Pin274872811 Stand Shoe6890461111/4 20 x 3/4 Hex Cap Screw G5314066211 Stand Pin7041101111/4 20 x 2 1/4 Hex Cap Screw G8646968511 Stand Plunger Cap7191331221/4 20 Hex Locknut GB G = Grade HT = Heat Treated* The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Earlier A frames (without hole) must also replace Item 44, Mount Adapter No.

9 40689, Rev. 12 10 October 1, 20148100PP, 86110 LPPivot Beam, Light Tower and A-Frame ComponentsItemPartQtyDescriptionItemPart QtyDescription8100PP86110LP8100PP86110 LPItem 73 48732 Stand Assembly PS232746111 Compression Spring656763611 Stand Lock Spring264872911 Stand PS664871511 Stand Return Spring274872811 Stand Shoe6767700113/16 x 1 1/4 Roll Pin314066211 Stand Pin6890461111/4 20 x 3/4 Hex Cap Screw G5324873411 Handle PS7041101111/4 20 x 2 1/4 Hex Cap Screw G8646968511 Stand Plunger Cap7191331221/4 20 Hex Locknut GBItem 77 48556 Transport Pin Kit7863354113/4 x 6 Clevis Pin7991962111/8 Hairpin Cotter3391147113/4 Flat Washer Narrow G = Grade HT = Heat TreatedLit. No. 40689, Rev. 12 11 October 1, 20148100PP, 86110 LPThis page intentionally left No.

10 40689, Rev. 12 12 October 1, 20148100PP, 86110LP829161069151714281822212324252627 2019131211432517142424242130323133 Hydraulic Unit ComponentsLit. No. 40689, Rev. 12 13 October 1, 20148100PP, 86110LP49485 Hydraulic UnitItemPartQtyDescriptionItemPartQtyDes cription1482781 Breather202909921/4 20 x 1/4 Hex Washer Head2494861 Reservoir KitThread Rolling Screw366607410 24 x 5 16 Machine Screw21494884 Valve, 3 Way, PO Check49209511/4 Plug NPTF Hex Socket22482881 Valve, 2 Way, NC w/Rev Flow5665191O Ring 2 25023494891 Valve, 2 Way w/Check6738971 Magnet24494925 Valve, 3 Way, 2 Position79008055/16 18 x 2 1/2 Hex Cap Screw G525494901 Valve, 4 Way, 2 Position SV08 4585 62741O Ring 01326494911 Valve, 4 Way, 2 Position SV08 419665151 Pump Shaft Seal27B601681 Relief Valve 3000 psins483021 Seal Repair Tool Kit w/Seal28482951 Snowplow Battery Cable10494871 Hydraulic Pump Kit29290711 Cable Assembly 8"11482811 Filter302908141/4 20 x 3 Socket Cap Screw12294831 Plow Control Harness, 2 Coil31555872O Ring 11213294931 Plow Control Harness, 7 Coil32494941 Manifold Assembly, Primary,14482835 Relief Valve (1 set)w/o Valves15482411 Stem Assembly Needle Valve33494951 Manifold Assembly, Secondary,164434417/16 20 Socket O Ring Boss Plugw/o Valves 17*563641 Bearing Sleevens2 Fuse, 5 amp Mini Automotivens482841 Bearing Repair Tool Kit w/BearingBlade Style (for item 12)