Quick Start Guide July 2017 Rosemount 499ADO - …

1 Quick Start GuideLIQ-QSG-499 ADO, Rev KJuly 2017 Rosemount 499 ADOD issolved Oxygen SensorNOTICEROSEMOUNT ( SELLER ) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THISMANUAL. SELLER MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL SELLER BE LIABLE FOR ANYSPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HASBEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED ORIMPLIED.

2 REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. WE RESERVE THE RIGHTTO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE, OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FORPROPER SELECTION, USE, AND MAINTENANCE OF ANY SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND WARRANTY: Subject to the limitations contained in Section 2 herein and except as otherwise expressly providedherein, Rosemount ( Seller ) warrants that the firmware will execute the programming instructions provided by Seller, andthat the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship undernormal use and care until the expiration of the applicable warranty period.

3 Goods are warranted for twelve (12) monthsfrom the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expiresfirst. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of theServices. Products purchased by Seller from a third party for resale to Buyer ( Resale Products ) shall carry only the warrantyextended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making areasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers anywarranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option,promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace point ofmanufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of thedefective portion of the Goods/Services.

4 All replacements or repairs necessitated by inadequate maintenance, normal wearand usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse, improper installation,modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty,and shall be at Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or any other partyexcept as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling,reinstallation and freight, and the time and expenses of Seller's personnel for site travel and diagnosis under this warrantyclause shall be borne by Buyer unless accepted in writing by Seller.

5 Goods repaired and parts replaced during the warrantyperiod shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. Thislimited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorizedrepresentative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS ORWARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, ORANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It is understood that corrosion or erosion ofmaterials is not covered by our OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN SOLE AND EXCLUSIVE REMEDY FOR BREACH OF WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION,REPLACEMENT, OR REFUND OF PURCHASE PRICE UNDER THE LIMITED WARRANTY CLAUSE IN SECTION 1 HEREIN.

6 IN NOEVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT,NEGLIGENCE, STRICT LIABILITY, OTHER TORT, OR OTHERWISE), SHALL SELLER'S LIABILITY TO BUYER AND/OR ITSCUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY SELLERGIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL SELLER'S LIABILITY TO BUYERAND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM CONSEQUENTIAL DAMAGES SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF ANTICIPATED PROFITS, LOSS OF USE,LOSS OF REVENUE, AND COST OF informationCAUTION!SENSOR/PROCESS APPLICATION COMPATIBILITYThe wetted sensor material may not be compatible with process composition and operating conditions.

7 Application compatibility isentirely your !EQUIPMENT DAMAGEDo not exceed pressure and temperature : 65 psig (549 kPa abs) max. Temperature: 32 to 122 F (0 to 50 C)ContentsChapter 1 Plan .. Unpacking and inspection .. Product description .. Specifications ..1 Chapter 2 Install ..3 Chapter 3 Wire ..9 Chapter 4 Calibrate .. Zero point calibration .. Full scale ..17 Chapter 5 Maintenance .. Cleaning the membrane .. Replacing the electrolyte solution and membrane .. 19 Chapter 6 Accessories .. 21 ContentsQuick Start GuideiContentsii Rosemount and inspection1. Inspect the shipping container. If it is damaged, contact the shipper immediately the If there is no apparent damage, unpack the container.

8 Be sure all items shown on thepacking list are present. If items are missing, notify Rosemount descriptionRosemount 499 ADO Sensor PartsFigure 1-1: A. Membrane assemblyC. O-ringD. CathodeE. Electrolyte fill plug (wrap with pipe tape)F. Pressure equalizing portG. Sensor cable (integral cable shown) specificationsTable 1-1: Physical characteristicsSpecificationsRange0 to 20 ppm (mg/L) as O2. For measurements at the ppb lev-el, choose to 65 psig (101 to 549 kPa abs)PlanQuick Start Guide1 Sensor specifications (continued)Table 1-1: Physical characteristicsSpecificationsTemperature (operating)0 to 50 C (32 to 122 F)Process connection1 in. MNPTW etted partsNoryl (1), Viton, EPDM, Teflon (TFE)(2), and siliconeCathodeGold (not normally wetted)Accuracy ppm at 77 F (25 C)Repeatability ppm at 77 F (25 C)Response time< 30 sec to 90% of final reading (0 to 2 ppm) at 25 C (77 F)Electrolyte volume25 mL (approx.)

9 Electrolyte life4 to 6 months (approx.)Cable length (standard integral cable)25 ft ( m)Cable length (maximum)300 ft (91 m)Sample flowFlow through1 to 5 gpm ( to 19 L/min)Open channel1 ft/sec ( m/sec)Low flow cell2 to 5 gph ( to 19 L/hr)Agitation produced by bubbles in aeration basins usuallyprovides adequate connections1 inch MNPTW eight/shipping weight1 lb/3 lb ( kg)(1) Noryl is a registered trademark of General Electric.(2)Viton and Teflon are registered trademarks of duPoint de Nemours & Rosemount 499 ADO2 InstallInstall the sensor in a flowing sample. Keep the sample flow as constant as possible at avalue within the following limits:Sample flow unitFlow limitsFlow through1 to 5 gpm ( to 19 L/min)Open channel1 ft/sec ( m/sec)Low flow cell2 to 5 gph ( to 19 L/hr)The Rosemount 499 ADO sensor can be installed in ponds or basins.

10 Use a pipe screwedinto the back-facing threads to protect the cable and keep liquid away from the back endof the sensor. The cable end of the sensor is not intended for submersion under liquid. See Figure 2-5. For additional mounting hardware, see product data sheet OrientationFigure 2-1: InstallQuick Start Guide3 Flow through 1-1/2 in. TeeFigure 2-2: Install4 Rosemount 499 ADOFlow through 2 in. TeeFigure 2-3: InstallQuick Start Guide5 Low Flow CellFigure 2-4: Install6 Rosemount 499 ADOS ensor Installed in a Stand Pipe for Submersion ApplicationsFigure 2-5: InstallQuick Start Guide7 Install8 Rosemount 499 ADO3 WireNOTICEFor additional wiring information on this product, including sensor combinations not shownhere, please refer to the Liquid Transmitter Wiring 499 ADO-54 Sensor Wiring to Rosemount 1056 and 56 TransmittersFigure 3-1: WireQuick Start Guide9 Rosemount 499 ADO-54-60 and 499 ADO-54-VP Sensor Wiring toRosemount 1056 and 56 TransmittersFigure 3-2.