SMART DRIVE ELECTRONIC WASHING MACHINE

1 SMART DRIVEELECTRONIC WASHING MACHINEMODEL GWL03US120 Volt 60 HzFisher & Paykel Appliances Inc27 Hubble, Irvine, California, CA92618, USA,Ph: 949 790 8900, Fax: 949 790 89114263483C O N T E N T SSMART DRIVE ELECTRONIC WASHING .. INSTALLATION ..8 HOT WATER .. INTRODUCTION .. ELECTRONICS ROTOR POSITION SENSOR MODULE .. MOTOR CONTROLLER DISPLAY MODULE .. PRESSURE SENSOR .. INLET CHAMBER .. WATER VALVES .. MECHANICAL DIRECT FLOATING AUTOMATIC WATER LEVEL DRAIN LID SWITCH .. LINT REMOVAL OPTION ADJUSTMENT WASH WATER TEMPERATURE.

2 18 METHOD OF SETTINGS THE WASH TEMPERATURE ..18 WATER TEMPERATURE OF ADJUSTING WASH TEMPERATURE .. RINSE OF SELECTING RINSE END OF CYCLE WARNING BEEPS ..22 METHOD OF ADJUSTING THE NUMBER OF END OF CYCLE WARNING BEEPS .. VOLUME OF WATER USED IN THE WATER SAVER OPTION .. OUT OF BALANCE RECOVERY ..23TO PROGRAM THE AUTOMATIC OUT OF BALANCE AUTO WATER LEVEL ADJUSTMENT .. OPERATION / USE & CARE .. WASH WASH CYCLE TIMES .. AGITATOR PROFILE COMPARISONS .. CUSTOMIZING THE WASH FAVORITE CYCLE ..26 PROGRAMMING THE FAVORITE CYCLE.

3 WATER SAVER OPTION ..27 AMOUNT OF WATER USED IN THE WATER SAVER RINSE .. MANUAL WATER LEVEL AUTOMATIC WATER LEVEL .. DELAY START ..284TO USE DELAY START .. FABRIC SOFTENER DISPENSER .. USER DEMONSTRATION MODE ..31TO SELECT DEMONSTRATION DIAGNOSTIC MODE ..32TO SELECT DIAGNOSTIC LED SWITCH TEST .. LID SWITCH .. OUT OF BALANCE LOCATION SWITCH .. DRAIN PUMP TEST .. WATER VALVE RE-START FEATURE .. RE-CYCLE DATA SELECT DATA FAULT BINARY CODE ..35 EXAMPLES USING THE DATA FAULT CODE DESCRIPTIONS.

4 361. (00000 001) MOTOR CONTROL MODULE FAULT ..362. (00000 010) MOTOR CONTROL MODULE FAULT ..363. (00000 011) MOTOR CONTROL MODULE FAULT ..366. (00000 110) MOTOR CONTROL MODULE FAULT ..367. (00000 111) DISPLAY MODULE (00001 001) LOCATION SWITCH ERROR ..3610. (00001 010) TEMPERATURE SENSOR (00001 011) PRESSURE SENSOR (00001 100) FLOOD PROTECTION (00100 100) WATER LEAK (00100 101) PUMP BLOCKED ERROR ..3738. (00100 110) PRESSURE SENSOR (00100 111) PRESSURE TUBE FAULT ..3840. (00101 000) BASKET DIS-ENGAGE (00101 001) TEMPERATURE SENSOR FAULT.

5 3943. (00101011) OUT OF BALANCE SWITCH FAULT ..3944. (00101 100) WATER IN TUB DURING (00101 111) BASKET DIS-ENGAGE (00110 000) HOT AND COLD VALVE (00110 001) COLD VALVE FAULTY ..4050. (00110 010) HOT VALVE FAULTY ..4081 - 95. (0101X XXX)..40104. (01101000) ..40106. (01101 010) DISPLAY TO MOTOR CONTROL MODULE (01101 001) DISPLAY TO MOTOR CONTROL MODULE COMMUNICATIONSTIME-OUT (01101 011) MOTOR CONTROL MODULE RESET (10000 010) SINGLE ROTOR POSITION SENSOR ERROR ..41131. (10000 011) REPETITIVE ROTOR POSITION SENSOR ERROR.

6 415132. (10000 100) SINGLE CURRENT TRIP ..41133. (10000 101) REPETITIVE CURRENT TRIP ..41136. (10001 000) MOTOR (10100 000) BASKET MOTOR CONTROLLER VOLTAGE DIAGNOSTIC FLOW REMOVING AND REFITTING OF ELESTRONIC ESD PRECAUTIONS .. EASY OFF EDGE OTHER CONNECTORS .. ACCESS TO CONSOLE AREA .. DISPLAY MODULE .. MOTOR CONTROLLER INLET CHAMBER & WATER ROTOR POSITION SENSOR .. DIAGNOSTIC TEST .. LID SWITCH .. MECHANICAL DISASSEMBLY & BEARING REPLACEMENT MECHANICAL DISASSEMBLY MECHANICAL REASSEMBLY SELECTED ARES OF PUMP COMPLETE PUMP FAILURE BURNT SPECIFICATIONSFINISHC abinet Prepaint (Polyester)Lid PolypropyleneConsole PolypropyleneBasket stainless steel (grade 430T)Tub PolypropyleneAgitator PolypropyleneCover PolypropyleneTouch Panel PolypropyleneDIMENSIONSH eight Floor to LidLid closed35 36 (900mm 930mm)Lid openAdd 18 (460mm)Height Floor to Console39 - 40 (1000mm 1030mm)Width25 (650mm)

7 Depth25 (650mm)Inlet HoseLength43 (1090mm)WeightPacked126 lbs ( kg)Unpacked112 lbs ( kg)Capacity (Full Load)Dry lbs (7 kg)Water consumption per fill(approx. figure for high water level)HighMedium highMediumMedium lowLow24 US gals20 US gals16 US gals13 US gals8 /us gals90 litres75 litres60 litres45 litres32 litresWater consumption per cycle(approx. figures for high water level)Shower RinseSpray & Deep Rinse1 Deep Rinse2 Deep Rinses40 US gals54 US gals46 Us gals63 US gals150 litres205 litres175 litres225 litres7 Water fill temp (Factory Settings)Hot120oF (49oC)Hot/Warm105oF (40oC)Warm 95oF (35oC)Warm/Cold 85oF (29oC)Coldas per cold water supply inlet hot water temperature not to exceed 150oF (65oC)Wash MotorElectronically commutated direct driveDC MotorMotor Resistance per ohms @ 68oF (20oC)Pump Motor120V AC, 60 HzThermal cut out fittedFlow gal/min.

8 (22 l/min.)Pump motor ohms + 5%Water Valves12 Volts DC Resistance15 ohmsCold Valve Proportional15 ohmsOperating pressureMax 150 psi (1034 kPa)Min 3 psi (20kPa)Basket SpeedFast Spin1,000 rpmMedium Spin 700 rpmSlow 300 rpmStir Speed 25 rpmFabric Softener DispenserDosage(75cc)Electric Supply120V AC 60 HzMax Current6 UNPACKING1. Remove the outer packing, leave the washer standingupright on the cardboard Lift the lid and remove the cardboard shipping packfrom under the Remove the hoses and Rotate the agitator anti-clockwise for 3 revolutions tounscrew the red shipping restraint from the base of thewasher.

9 (The wash basket will then be free to move fromside to side).5. The cardboard bottom packer is now free to beremoved from the washer. Tilt the washer and check thatthe red shipping restraint has come away with thecardboard bottom. Keep the shipping pack and shippingrestraint in case they are required for future INSTALLATION1. Uncoil the cord Remove the ribbed drain hose from the fixture on theleft hand side of the rear panel by carefully pulling theexposed part of the hose downwards and Connect the drain hose to the laundry tub orstandpipe.

10 The hose guide, included in the accessory kit,is to guide the hose over the laundry tub or hose must not extend beyond the hose guide morethan 1 (25mm). If necessary the drain hose can betrimmed to Place the sealing washers (from the accessory kit)into the elbow ends of the plastic inlet hoses and connectto the washer inlet valves. The inlet valves are markedon the rear of the washer. H = hotC = coldNOTE: The elbow end of the hose has a non standardthread and must be connected to the washer waterinlet valves Place the screened sealing washers (from theaccessory kit) into the straight end of the inlet hoses andconnect to the on the water and check the hose connections Move the washer into its final position.