Smart Valve Positioner - Industrial Automation

1 OPERATION, MAINTENANCEAND INSTRUCTION MANUALS mart Valve PositionerFY301 MEFY301 VERSION 3 JUN / 16web: Specifications and information are subject to change without notice. Up-to-date address information is available on our website. smar Kpvtqfwevkqp""KKK"INTRODUCTION The FY301 is a Smart Valve Positioner for Single (spring return) or Double acting Linear motion type control valves Globe, Gate, Diaphragm, Pinch or Clamp and rotary motion type control valves Ball, Butterfly or Plug with pneumatic type actuators Diaphragm, Piston, Vane, or Bellows. It is based on a field-proven piezo flapper and non-contacting Hall-effect position sensor that provides reliable operation and high performance.

2 The digital technology used in the FY301 enabled the choice of several types of flow characterizations, an easy interface between the field and the control room, not to mention several interesting features that considerably reduce the installation, operation and maintenance costs. The FY301, besides the normal functions offered by other Smart positioners, offers the following functions: * Table - on top of the regular Valve characterization curves like linear, equal percentage and quick opening (hyperbolic), the Valve set point signal may be custom linearized according to a 16 point table, making it possible to achieve flow characterization being a combination of linear and equal percentage etc.

3 * Local Adjustment - not only for travel adjustment, but also flow characterization, tuning, operation mode, indication, set point and PID as well. * Password - three levels for different functions. * Operation Counter - shows the number of changes in each function. * Auto Setup - automatic calibration of Valve travel. * Diagnostic permanently Valve monitoring condition for preventive maintenance. Get the best results of the FY301 by carefully reading the instructions of this manual. WARNING Throughout the operation of the Positioner , including auto setup, do not touch the moving parts of the Valve /actuator/ Positioner `set as they may unexpectedly move automatically.

4 Make sure to disconnect air supply before touching any moving parts. H[523"/"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvt wevkqpu"Ocpwcn" KX" NOTE This manual is compatible with version , where 3 indicates software version and XX software release. The indication means that this manual is compatible with any release of software version 3. Waiver of responsibility The contents of this manual abides by the hardware and software used on the current equipmentversion. Eventually there may occur divergencies between this manual and the equipment. Theinformation from this document are periodically reviewed and the necessary or identified corrections will be included in the following editions.]

5 Suggestions for their improvement are welcome. Warning For more objectivity and clarity, this manual does not contain all the detailed information on the product and, in addition, it does not cover every possible mounting, operation or maintenancecases. Before installing and utilizing the equipment, check if the model of the acquired equipment complieswith the technical requirements for the application. This checking is the user s responsibility. If the user needs more information, or on the event of specific problems not specified or treated inthis manual, the information should be sought from Smar.

6 Furthermore, the user recognizes that thecontents of this manual by no means modify past or present agreements, confirmation or judicialrelationship, in whole or in part. All of Smar s obligation result from the purchasing agreement signed between the parties, whichincludes the complete and sole valid warranty term. Contractual clauses related to the warranty arenot limited nor extended by virtue of the technical information contained in this manual. Only qualified personnel are allowed to participate in the activities of mounting, electrical connection, startup and maintenance of the equipment. Qualified personnel are understood to be the personsfamiliar with the mounting, electrical connection, startup and operation of the equipment or othersimilar apparatus that are technically fit for their work.

7 Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures,legal provisions and regulations for the mounting and operation of electrical installations, as well aswith the laws and regulations on classified areas, such as intrinsic safety, explosion proof, increasedsafety and instrumented safety systems, among others. The user is responsible for the incorrect or inadequate handling of equipments run with pneumaticor hydraulic pressure or, still, subject to corrosive, aggressive or combustible products, since theirutilization may cause severe bodily harm and/or material damages.

8 The field equipment referred to in this manual, when acquired for classified or hazardous areas, has its certification void when having its parts replaced or interchanged without functional and approvaltests by Smar or any of Smar authorized dealers, which are the competent companies for certifyingthat the equipment in its entirety meets the applicable standards and regulations. The same is true when converting the equipment of a communication protocol to another. In this case, it is necessarysending the equipment to Smar or any of its authorized dealer. Moreover, the certificates aredifferent and the user is responsible for their correct use.

9 Always respect the instructions provided in the Manual. Smar is not responsible for any lossesand/or damages resulting from the inadequate use of its equipments. It is the user s responsibility to know and apply the safety practices in his country. Vcdng"qh"Eqpvgpvu""X"TABLE OF CONTENTS UGEVKQP"3"/"KPUVCNNCVKQP"000000000000000 0000000000000000000000000000000000000000 0000000000000000000000000000000000000000 0000000000000000000000"303 GENERAL .. MOUNTING .. PNEUMATIC CONNECTIONS .. DIMENSIONAL ELECTRONIC HOUSING ROTATING .. ELECTRIC WIRING .. AIR SUPPLY REQUIREMENTS .. RECOMMENDATIONS FOR INSTRUMENT AIR SUPPLY SYSTEM.

10 RECOMMENDATIONS FOR MOUNTING APPROVED EQUIPMENTS WITH THE IP 66 W CERTIFICATIONS (USE IN SALINE ATMOSPHERES) .. rotary AND LINEAR MAGNET .. MAGNET CENTRALIZER DEVICE .. REMOTE HALL SENSOR .. INSTALLATION IN HAZARDOUS AREAS .. EXPLOSION/FLAME PROOF .. INTRINSICALLY SAFE .. UGEVKQP"4"/"QRGTCVKQP"000000000000000000 0000000000000000000000000000000000000000 0000000000000000000000000000000000000000 000000000000000000000000"403"TRANSDUCER FUNCTIONAL DESCRIPTION .. ELECTRONICS FUNCTIONAL DESCRIPTION .. THE LOCAL INDICATOR .. UGEVKQP"5"/"EQPHKIWTCVKQP"00000000000000 0000000000000000000000000000000000000000 0000000000000000000000000000000000000000 0000000000000000000"503"CONFIGURATION RESOURCES.