STANDARD DRAWINGS AND GENERAL TECHNICAL …

1 CONSTRUCTION MANUAL STANDARD DRAWINGS AND GENERAL TECHNICAL SPECIFICATIONS IRVINE RANCH WATER DISTRICT CONSTRUCTION MANUAL FOR THE CONSTRUCTION OF WATER, SEWER AND RECYCLED WATER FACILITIES Kevin L. Burton, Executive Director of Engineering and Water Quality JANUARY 2019 TABLE OF CONTENTSS tandard DrawingsNUMBERDESCRIPTIONDATEW-11" Copper ServiceJanuary 2019W-22" Copper ServiceJanuary 2019W-31" or 2" Service Connection for PVC, Steel, ACP and DIPJ anuary 2019W-41" or 2" Service ManifoldJanuary 2019W-53", 4", 6", 8" and 10" Meter AssemblyJanuary 2019W-6 Double Check Backflow Assembly, 3" and LargerJanuary 2019W-7 Reduced Pressure Principle Backflow AssemblyJanuary 2019W-8 Fire HydrantJanuary 2019W-9 Recycled Water Wharf Head HydrantJanuary 2019W-10 Water Sample StationJanuary 2019W-111" or 2" Air Release and Vacuum ReliefJanuary 2019W-12 Temporary Flush-out AssemblyJanuary 2019W-13 Flush-out AssemblyJanuary 2019W-14 Blow off / Bottom Drain AssemblyJanuary 2019W-15 Pressure Regulating Station (PRV)

2 January 2019W-16 Thrust BlockJanuary 2019W-17 Water TrenchJanuary 2019W-18<Not Used>W-19 Cut-in Tee for PVC, DIP and ACP MainsJanuary 2019W-20 Mortar Lined and Coated Steel Pipe JointsJanuary 2019W-21 Steel Casing for Water PipeJanuary 2019W-22 Valve BoxJanuary 2019W-23 Valve Stem ExtensionJanuary 2019W-24 Pipe SupportJanuary 2019S-1 ManholeJanuary 2019S-2<Not Used>S-3 Sewer LateralJanuary 2019S-4 Cut-in Wye ConnectionJanuary 2019S-5 Terminal CleanoutJanuary 2019S-6 Sewer TrenchJanuary 2019S-7 Steel Casing for Sewer PipeJanuary 2019CP-1 Two Wire Test StationJanuary 2019CP-2<Not Used>CP-3 Casing Test StationJanuary 2019CP-4 Insulator Test StationJanuary 2019CP-5 Cathodic Protection Rectifier and Shunt PanelJanuary 2019CP-6 Test Box, Wiring.

3 And Identification TagsJanuary 2019CP-7 Test Box LocationsJanuary 2019CP-8 Alumino-Thermic (CAD) WeldingJanuary 2019CP-9 Bonding for Pipe Joints and FittingsJanuary 2019CP-10 Insulating JointsJanuary 2019G-1 Removable Guard PostJanuary 2019G-2 Utility MarkerJanuary 2019G-3 Access GateJanuary 2019G-4 Retaining WallJanuary 2019G-5 Vault LadderJanuary 2019G-6 Vault SumpsJanuary 2019G-7 Vault VentJanuary 2019G-82-1/2" < Wall Penetration < 4"January 2019G-9 Wall Penetration 4"January 2019G-10 Concrete Slope AnchorsJanuary 2019 WaterSewerCathodic ProtectionGeneralTABLE OF CONTENTSW ater STANDARD DrawingsNUMBERDESCRIPTIONDATEW-11" Copper ServiceJan 2019W-22" Copper ServiceJan 2019W-31" or 2" Service Connection for PVC, Steel, ACP and DIPJan 2019W-41" or 2" Service ManifoldJan 2019W-53", 4", 6".

4 8" and 10" Meter AssemblyJan 2019W-6 Double Check Backflow Assembly, 3" and LargerJan 2019W-7 Reduced Pressure Principle Backflow AssemblyJan 2019W-8 Fire HydrantJan 2019W-9 Recycled Water Wharf Head HydrantJan 2019W-10 Water Sample StationJan 2019W-111" or 2" Air Release and Vacuum ReliefJan 2019W-12 Temporary Flush-out AssemblyJan 2019W-13 Flush-out AssemblyJan 2019W-14 Blow off / Bottom Drain AssemblyJan 2019W-15 Pressure Regulating Station (PRV)Jan 2019W-16 Thrust BlockJan 2019W-17 Water TrenchJan 2019W-18<Not Used>W-19 Cut-in Tee for PVC, DIP and ACP MainsJan 2019W-20 Mortar Lined and Coated Steel Pipe JointsJan 2019W-21 Steel Casing for Water PipeJan 2019W-22 Valve BoxJan 2019W-23 Valve Stem ExtensionJan 2019W-24 Pipe SupportJan 2019 TABLE OF CONTENTSS ewer STANDARD DrawingsNUMBERDESCRIPTIONDATES-1 ManholeJan 2019S-2<Not Used>S-3 Sewer LateralJan 2019S-4 Cut-in Wye ConnectionJan 2019S-5 Terminal CleanoutJan 2019S-6 Sewer TrenchJan 2019S-7 Steel Casing for Sewer PipeJan 2019 TABLE OF CONTENTS Cathodic Protection STANDARD DrawingsNUMBERDESCRIPTIONDATECP-1 Two Wire Test StationJan 2019CP-2<Not Used>CP-3 Casing Test StationJan 2019CP-4 Insulator Test StationJan 2019CP-5 Cathodic Protection Rectifier and Shunt PanelJan 2019CP-6 Test Box, Wiring.

5 And Identification TagsJan 2019CP-7 Test Box LocationsJan 2019CP-8 Alumino-Thermic (CAD) WeldingJan 2019CP-9 Bonding for Pipe Joints and FittingsJan 2019CP-10 Insulating JointsJan 2019 TABLE OF CONTENTS GENERAL STANDARD DrawingsNUMBERDESCRIPTIONDATEG-1 Removable Guard PostJan 2019G-2 Utility MarkerJan 2019G-3 Access GateJan 2019G-4 Retaining WallJan 2019G-5 Vault LadderJan 2019G-6 Vault SumpsJan 2019G-7 Vault VentJan 2019G-82-1/2" < Wall Penetration < 4"Jan 2019G-9 Wall Penetration 4"Jan 2019G-10 Concrete Slope AnchorsJan 2019 TABLE OF CONTENTSG eneral TECHNICAL SpecificationsSECTIONDESCRIPTIONDATE0104 5 Existing Facilities1/2/201702100 Clearing and Preparation4/1/201002201 Earthwork and Grading1/9/201902220 Structure Earthwork4/1/201002223 Trenching, Backfilling.

6 And Compacting6/16/201502315 Jacked Casing1/9/201902316 Open Trench Casing1/9/201902528 Concrete Curbs, Gutters, and Sidewalks4/1/201002578 Pavement Removal and Replacement1/9/201902701 Installation of Gravity Sewer Pipelines1/2/201702710 Vitrified Clay Pipe for Gravity Sewers4/1/201002715 PVC Pipe and Fittings for Gravity Sewers1/9/201903100 Concrete Formwork12/9/200403201 Concrete Reinforcement7/8/200803260 Concrete Joints and Waterstops1/4/201603300 Concrete1/9/201903345 Concrete Finishing, Curing, and Waterproofing1/9/201903461 Precast Concrete Manholes and Bases1/9/201903462 Precast Concrete Vaults and Meter Boxes1/9/201905120 Structural Steel and Miscellaneous Metalwork1/9/201909900 Painting and Coating1/9/201915040 Interior Inspection for Cement-Mortar Lined Steel Pipe1/2/201715041 Chlorination of Water Mains.

7 Wells and Reservoirs1/2/201715042 Hydrostatic Testing of Pressure Pipelines1/9/201915043 Leakage and Infiltration Testing1/9/201915051 Installation of Pressure Pipelines1/2/201715053 Carbon Steel Pipe and Fittings1/2/201715056 Ductile-Iron Pipe and Fittings1/9/201915057 Copper Pipe and Fittings1/2/201715064 PVC Pressure Pipe and Fittings1/2/201715076 Cement-Mortar Lined and Coated Steel Pipe1/9/201915089 Combination Air Release and Vacuum Relief Valves1/2/201415100 Manual Valves1/9/201915112 Backflow Preventers1/2/201715120 Hydraulically Controlled Diaphragm-Actuated Valves1/2/201715139 Hydrants1/4/201615150 Meters1/4/2016 Revised 01/09/20191 TABLE OF CONTENTSG eneral TECHNICAL SpecificationsSECTIONDESCRIPTIONDATE1515 1 Facilities Identification1/9/201915162 Flexible Pipe Couplings and Expansion Joints1/9/201916010 GENERAL Electrical Requirements1/4/201616051 Miscellaneous Electrical Devices2/15/200516110 Raceways, Pull Boxes.

8 And Fittings7/23/201216120 Conductors and Cables1/4/201616135 Cabinets and Enclosures12/21/200416140 Switches and Receptacles1/4/201616150 Electric Motors3/5/201216155 Low-Voltage Motor Control1/9/201916160 Panelboards1/4/201616400 Service and Distribution1/24/200516418 Variable Frequency Drives Below 100 HP12/28/200416443 Low-Voltage Switchboards1/9/201916450 Grounding1/4/201616460 Transformers1/4/201616500 Lighting12/21/200416620 Manual Transfer Switch1/21/200516625 Automatic Transfer Switch1/24/200516640 Cathodic Protection and Joint Bonding1/2/201716650 Telemetry Cable System1/24/200516700 Telephone Utility Equipment12/21/200416950 Electrical Testing12/21/200417000 GENERAL Instrumentation Control Requirements1/4/201617110 Identification Tags2/26/200517200 Miscellaneous Instrumentation Equipment1/2/201717300 PLC s and Programmable Operator Interfaces 1/9/201917350 Telemetry and Control Systems Communications Equipment1/9/201917360 Fiber-Optic Data Transmission System2/27/200517500 Uninterruptible Power Supply1/4/2016 Revised 01/09/20192 EXISTING FACILITIES 01045 - 1 Revised 01/02/2017 SECTION 01045: EXISTING FACILITIES PART 1 - GENERAL A.

9 Description This section includes requirements for connection to and abandonment of existing water and sewer facilities. B. Related Work Specified Elsewhere 1. Trenching, Backfilling, and Compacting: 02223 2. Chlorination of Water Mains, Wells and Reservoirs: 15041 3. Hydrostatic Testing of Pressure Pipelines: 15042 4. Leakage and Infiltration Testing: 15043 5. Manual Valves: 15100 C. Location The Contractor shall be responsible for determining in advance of constructing the improvements the location of all existing pipelines to which connections are to be made. PART 2 - MATERIALS All materials used in making the connection or removing the facility from service shall conform to the applicable sections of the TECHNICAL specifications.

10 PART 3 - EXECUTION A. Connection to Existing Waterlines 1. Notification: The Contractor shall give the District a minimum of four (4) working days notice before the time of any proposed shutdown of existing mains or services. 2. Notice to Proceed: Connections shall be made only in the presence of the District Representative. Connection work shall not proceed until the District Representative has given notice to proceed. 3. Material: The Contractor shall furnish all pipe and materials including as may be required: labor and equipment necessary to make the connections, all required excavation, backfill, pavement replacement, lights, barricades, water truck, highline hose, and fittings for making the connections.