TECHNICAL GUIDE - UPGNET

1 TECHNICAL AFUE STANDARD PSC SINGLE STAGE MULTI-POSITION RESIDENTIAL GAS FURNACESMODELS: TG9 SNATURAL GAS40 - 130 MBH INPUTDue to continuous product improvement, specifications are subject to change without us on the web at and rating information can be found at SUMMARYA 20-year limited warranty on heat exchangers in residen-tial 10-year warranty on the heat exchanger in 5-year limited Parts lifetime heat exchanger and 10-year limitedparts warranty when product is registered onlinewithin 90 days of purchase for replacement or closingfor new home Limited Warranty certificate in Users Information Manual for DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALEDESCRIPTIONT hese compact units employ induced combustion, reliable hotsurface ignition and high heat transfer aluminized tubular heatexchangers. The units are factory shipped for installation inupflow or horizontal applications and may be converted fordownflow furnaces are designed for residential installation in abasement, closet, alcove, attic, recreation room or garage andare also ideal for commercial applications.

2 All units are factoryassembled, wired and tested to assure safe dependable andeconomical installation and units are Category IV, National Fuel Gas Code and maybe vented either through side wall or roof applications usingapproved plastic combustion air and vent piping. Approvedplastic combustion air and vent piping include Selkirk Polyflue,Duravent Polypro, & Centrotherm Innoflue polypropylene vent-ing Easily applied in upflow, horizontal left or right, or downflow installation with minimal conversion necessary. Compact, easy to install, ideal height 33" tall cabinet. Blower-off delay for cooling SEER improvement. Easy access to controls to connect power/control wiring. Built-in, high level self diagnostics with fault code displays standard on integrated control module for reliable opera-tion. Low unit amp requirement for easy replacement applica-tion. Single wire twinning or staging feature available. All models are convertible to use propane (LP) gas.

3 Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability. 100% shut off main gas valve for extra safety. 4 speed, direct drive PSC motor. 24V, 40 VA control transformer and blower relay supplied for add-on cooling. Hi-tech tubular aluminized steel primary heat exchanger. Secondary heat exchanger made of corrosion resistant stainless steel materials. Timed on, adjustable off blower capability for maximum comfort. Blower door safety switch. Solid removable bottom panel allows easy conversion. Airflow leakage less than 1% of nominal airflow at duct per-formance testing conditions. No knockouts to deal with, making installation easier. Movable duct connector flanges for application flexibility. Quiet inducer operation. Inducer rotates for easy conversion of venting options. Fully supported blower assembly for easy access and removal of blower. External air filters used for maximum flexibility in meeting customers IAQ needs. Protection included from air intake, exhaust vent, or con-densate blockage.

4 No special vent termination required. 1/4 turn knobs provided for easy door removal. Internal condensate trap design (patent pending) provides condensate management options and is self-priming to prevent nuisance problems. Venting applications - may be installed as either 2-pipe (sealed combustion) or single-pipe vent (using indoor com-bustion air).400991-YTG-J-10162 Johnson Controls Unitary ProductsFRONT33 ALEFT SIDEC ombustion Air InletCondensate Drain(Downflow)Vent Gas PipeEntryElectricalEntryCondensateDrainT hermostatWiringRIGHT SIDEVent OutletCondensate Drain(Downflow)14 1 23 Combustion Air InletGas PipeEntryElectricalEntryCondensateDrainO ptional Return AirCutout (Either side) CSUPPLY .56 20 B3 .56 CombustionAir InletVentOutletRETURN Cabinet & Duct DimensionsModelsNominalCFM (m3/min)CabinetSizeCabinet Dimensions (Inches)ApproximateOperating WeightsABCLbsTG9S040A08MP11800A14 1/213 3/811 3/4113TG9S060A10MP111000A14 1/213 3/811 3/4118TG9S060B12MP111200B17 1/216 3/813 1/4122TG9S080B12MP111200B17 1/216 3/814 3/4126TG9S080C16MP111600C2119 7/816 1/2136TG9S080C22MP112200C2119 7/816 1/2139TG9S100C16MP111600C2119 7/818 1/4142TG9S100C20MP112000C2119 7/818 1/4145TG9S120D16MP111600D24 1/223 3/821 3/4153TG9S120D20MP112000D24 1/223 3/821 3/4156TG9S130D20MP112000D24 1/223 3/8No Hole160400991-YTG-J-1016 Johnson Controls Unitary Products3 Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition)

5 And all local furnace shall be installed so that the electrical components are protected from PERFORMANCEThe airflow capacity data published in the Blower Perfor-mance tables shown represents blower performance WITH-OUT applications of these furnaces require the use of fieldinstalled air filters. All filter media and mounting hardware orprovisions must be field installed external to the furnace cabi-net. DO NOT attempt to install any filters inside the Air velocity through throwaway type filters may not exceed 300 feet per min-ute ( m/min). All velocities over this require the use of high velocity Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20x25 filter.*- 24" clearance in front and 18" on side recommended for service furnaces approved for alcove and attic & Physical / Electrical DataModelsInput OutputAFUE%Air Temp.

6 RiseMax. OutletAir TempBlowerBlower SizeMax Over-Current ProtectTotal UnitAmpsMin. wire Size (awg) @ 75 ft one wayMBHMBH F side return above 1800 CFM is approved as long as the filtervelocity does not exceed filter manufacturer s recommendation anda transition is used to allow use on a 20x25 Filter Sizes (High velocity 600 FPM)CFMC abinet SizeSide inchesBottom inches800A16 x 2514 x 251000A16 x 2514 x 251200A16 x 2514 x 251200B16 x 2516 x 251600B16 x 2516 x 251600C16 x 2520 x 252000C(2) 16 x 2520 x 252200C(2) 16 x 2520 x 252000D(2) 16 x 2522 x 25 Unit Clearances to CombustiblesApplicationUpflowDownflowHor izontalTop1" 0" 0" Vent0" 0" 0" Rear0" 0" 0" Side0" 0" 1" Front*0" 0" 0" FloorCombustibleCombustible11.

7 For combustible floors only when used with special ContactNoNoYesRecommended Filter Sizes (High velocity 600 FPM)400991-YTG-J-10164 Johnson Controls Unitary ProductsACCESSORIESP ropane (LP) Conversion Kit - This accessory conversion kitmay be used to convert natural gas units for LP - All Models except 130K ModelS1-1NP0501 - 130K ModelLP Stainless Steel Burner Kit - This accessory conversion kitmay be used to convert existing burners to stainless steel burn-ers for LP use - All LP ModelsNatural (NAT) Gas Stainless Steel Burner Kit - This acces-sory kit may be used to replace existing burners with stainlesssteel burners for NAT gas use - All NAT gas ModelsConcentric Vent Termination - For use through rooftop, side-wall. Allows combustion air to enter and exhaust to exit throughsingle common hole. Eliminates unsightly elbows for a (2") & S1-1CT0302-636 (2")S1-1CT0303 (3") & S1-1CT0303-636 (3")Sidewall Vent Termination Kit - For use on sidewall, two-pipeinstallations only.

8 Provide a more attractive termination for loca-tions where the terminal is visible on the side of the (3")S1-1HT0902 (2")Condensate Neutralizer Kit - Neutralizer cartridge has a 1/2 plastic tube fittings for installation in the drain line. Calcium car-bonate refill media is available from the Source 1 Parts (p/n026-30228-000).S1-1NK0301 Side Return Filter Racks - The S1-1SR0200 Kit accommo-dates a 1 , 2 or 4 filter. The S1-1SR0402 Kit accommodates a1 filter - All ModelsS1-1SR0402 - All ModelsBottom Return Filter Racks - The S1-1BR05* series are gal-vanized steel filter racks. The S1-1BR06* series are pre-paintedsteel filter racks to match the appearance of the furnace cabi-net. The S1-1BR05* and S1-1BR06* series filter racks accom-modate a 1 , 2 or 4 or S1-1BR0614 - For 14-1/2 cabinetsS1-1BR0517 or S1-1BR0617 - For 17-1/2 cabinetsS1-1BR0521 or S1-1BR0621 - For 21 cabinetsS1-1BR0524 or S1-1BR0624 - For 24-1/2 cabinetsCombustible Floor Base Kit - These kits are required to pre-vent potential overheating situations when the furnaces areinstalled in downflow applications directly onto combustibleflooring material.

9 These kits are also required in any applica-tions where the furnace is installed in a downflow configurationwithout an indoor coil and where the combustible floor base kitprovides access for combustible - For 14-1/2 cabinetsS1-1CB0517 - For 17-1/2 cabinetsS1-1CB0521 - For 21 cabinetsS1-1CB0524 - For 24-1/2 cabinetsHigh Altitude Pressure Switches - For installation where thealtitude is less than 5,000 feet, it is not required that the pres-sure switch be changed. For altitudes above 5,000 feet, see - 060S1-1PS3307 - 040, 080S1-1PS3302 - 100, 120, 130 Thermostats - Compatible thermostat controls are availablethrough accessory sourcing. For optimum performance, theseunits are fully compatible with our ColemanresidentialLuxaireY-ork touch screen thermostat with proprietary (patent-pending)hexagon interface. For more information, see the thermostatsection of the Product Equipment - All Models400991-YTG-J-1016 Johnson Controls Unitary Products51.

10 Airflow expressed in standard cubic feet per minute (CFM).2. Motor voltage at 115 Performance CFM - Any Position (without filter) - Bottom ReturnModelsSpeedBottom Airflow Data (SCFM)Ext. Static Pressure (in. H2O) High 1128 1077 1035 996 950 891 842 781 708 646 Medium High 934 909 867 834 818 780 745 696 631 584 Medium Low 746 735 714 679 653 629 596 585 547 494 Low 676 652 627 601 581 542 516 474 441 383 TG9S060A10MP11 High 1360 1290 1230 1165 1103 1043 983 925 820 776 Medium High 1251 1198 1140 1089 1038 979 916 854 790 718 Medium Low 1081