TECHNICAL MANUAL UNIT, DIRECT SUPPORT, …

1 ARMY TM 9-2320-387-24 PAIR FORCE TO 36A12-1A-3064(SUPERCEDES TM 9-2320-387-24P, 1 SEPTEMBER 1998) TECHNICAL MANUALUNIT, DIRECT support , ANDGENERAL support MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTFORTRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, M1113(2320-01-412-0143) (EIC: B6B)TRUCK, UTILITY: UP-ARMORED CARRIER, 4X4, M1114(2320-01-413-3739) (EIC: B6C)Approved for public release; distribution is , DEPARTMENTS OF THE ARMYAND THE AIR FORCEMARCH 2002 MANUAL provided by eMilitary Manuals- OF EFFECTIVE PAGES/WORK PACKAGESThe date of issue for original pages/work pages for this TM is:Original 31 March 2002 ..TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 23 ANDTOTAL NUMBER OF WORK PACKAGES IS 307 CONSISTING OF THE FOLLOWING:Page/WP* ..0B blank ..0i viii ..0WP 0001 00 - 0307 00 ..0A/B blankTM 9-2320-387-24P*Zero in this column indicates original provided by eMilitary Manuals- TM 9-2320-387-24 PAIR FORCE TO 36A12-1A-3064 TECHNICAL MANUALHEADQUARTERSNO.

2 9-2320-387-24 PDEPARTMENTS OF THE ARMY,AND THE AIR FORCEWASHINGTON, 31 March 2002 TECHNICAL ORDERNO. 36A12-1A-3064 TECHNICAL MANUALUNIT, DIRECT support , ANDGENERAL support MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTFORTRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, M1113(2320-01-412-0143) (EIC: B6B);TRUCK, UTILITY: UP-ARMORED CARRIER,4X4, M1114(2320-01-413-3739) (EIC: B6C).Current as of 27 November 2001iApproved for public release; distribution is unlimited.* This MANUAL supersedes TM 9-2320-387-24P, dated 1 September ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this publication. If you find any mistakes or if you know of a way toimprove the procedures, please let us know. Submit your DA Form 2028 (RecommendedChanges to Equipment TECHNICAL Publications), through the Internet, on the Army ElectronicProduct support (AEPS) website.

3 The Internet address is If you needa password, scroll down and click on ACCESS REQUEST FORM. The DA Form 2028 islocated in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and clickon SUBMIT. Using this form on the AEPS will enable us to respond quicker to your commentsand better manage the DA Form 2028 program. You may also mail, fax or email your letter orDA Form 2028 DIRECT to: AMSTA-LC-CI Tech Pubs, TACOM-RI, 1 Rock Island Arsenal, RockIsland, IL 61299-7630. The email address is The faxnumber is DSN 793-0726 or Commercial (309) provided by eMilitary Manuals- OF CONTENTSWP Sequence .. 0001 00 GROUP 01 ENGINE0100 Engine and container assembly .. 0002 000100 Engine mounting brackets .. 0003 000101 Engine block assembly and cylinder head.

4 0004 000102 Crankshaft, damper, bearings, and pulley .. 0005 000103 Flywheel .. 0006 000104 Piston assembly, rod assembly, and ring set .. 0007 000105 Valves, guides, and rocker arm assemblies .. 0008 000105 Camshaft, timing chain, and related parts .. 0009 000105 Crankcase cover assembly and rocker cover .. 0010 000106 Engine oil dipstick and tube assembly .. 0011 000106 Engine oil pan, pump, and filler tube .. 0012 000106 Engine, power steering, and transmission oil cooler lines .. 0013 000106 Oil filter, adapter, and oil line fittings .. 0014 000106 Crankcase depression regulator valve and mounting hardware .. 0015 000108 Air intake manifolds .. 0016 000108 Exhaust manifolds .. 0017 000108 Exhaust manifold heat shields .. 0018 00 GROUP 03 FUEL SYSTEM0301 Fuel injector nozzle and gasket.

5 0019 000302 Fuel pump and mounting hardware .. 0020 000302 Fuel injection pump and fuel filter lines .. 0021 000302 Fuel injection supply and return lines .. 0022 000302 Fuel injection pump cover assembly, governor linkage, and related parts .. 0023 000302 Fuel injection pump throttle shaft, regulator, transfer pump, and related parts .. 0024 000302 Fuel injection pump housing, head and rotor, drive shaft, and related parts .. 0025 000304 Air cleaner, air horn, and related parts .. 0026 000305 Turbocharger assembly .. 0027 000306 Fuel tank supply and return lines .. 0028 000306 Fuel tank assembly and mounting straps .. 0029 000306 Fuel filler pipe assembly and vent lines .. 0030 000306 Fuel tank vent line, filter, and mounting hardware .. 0031 000309 Fuel filter assembly/water separator and mounting hardware.

6 0032 000311 Glow plug .. 0033 000312 Accelerator controls and hand throttle .. 0034 000312 Accelerator cable bracket and idle spring .. 0035 00 GROUP 04 EXHAUST SYSTEM0401 Muffler, exhaust pipes, and related parts .. 0036 00 GROUP 05 COOLING SYSTEM0501 Radiator and mounting hardware .. 0037 000501 Surge tank and related parts .. 0038 000502 Radiator shroud and related parts .. 0039 000503 Thermostat, water crossover, and attaching hardware .. 0040 000503 Radiator hoses and related parts .. 0041 000504 Water pump and attaching hardware .. 0042 000505 Tensioner, idler pulley, and mounting hardware .. 0043 000505 Fan assembly and serpentine belt .. 0044 000505 Fan drive .. 0045 00TM 9-2320-387-24 PiiManual provided by eMilitary Manuals- 06 ELECTRICAL SYSTEM0601 200 AMP alternator (Niehoff) mounting hardware.

7 0046 000601 200 AMP alternator (Niehoff) and related parts .. 0047 000601 200 AMP alternator assembly .. 0048 000601 Starter motor .. 0049 000603 Starter motor cable assemblies and mounting hardware .. 0050 000603 Starter motor assembly .. 0051 000607 Instrument panel assembly and mounting hardware .. 0052 000607 Instrument cluster assembly .. 0053 000607 Circuit breakers .. 0054 000608 Directional control unit , protective control box, and directional flasher .. 0055 000608 Stoplight/torque converter clutch brake switch,time delay module, and high beam selector switch .. 0056 000608 Transmission control module, circuit breaker, and relay .. 0057 000609 Front composite light and mounting hardware .. 0058 000609 Rear composite light and mounting hardware.

8 0059 000609 Headlight assembly .. 0060 000609 Blackout lamp assembly .. 0061 000609 Clearance marker light assembly .. 0062 000610 Sending units .. 0063 000610 STE/ICE Frequency, converter module, fan cut-off switch, throttle position sensor, and speed sensor .. 0064 000610 Fuel pressure transducer, fuel level transmitter, parking brake, backup light switches, and transfer indicator switch .. 0065 000611 Horn and horn button assembly .. 0066 000612 Batteries, cables, and related parts .. 0067 000612 Buss bar and mounting hardware .. 0068 000612 Battery mounting components and related parts .. 0069 000612 Slave receptacle and cable assemblies .. 0070 000612 200 AMP umbilical power cable .. 0071 000613 Engine wiring harness .. 0072 000613 Engine wiring harness installation hardware.

9 0073 000613 STE/ICE wiring harness .. 0074 000613 STE/ICE wiring harness mounting hardware .. 0075 000613 Hood wiring harness .. 0076 000613 Body wiring harness-partial view .. 0077 000613 Body wiring harness-partial view .. 0078 000613 Body wiring harness-partial view .. 0079 000613 Body wiring harness installation hardware-partial view .. 0080 000613 Body wiring harness installation hardware-partial view .. 0081 000613 Body wiring harness installation hardware-partial view .. 0082 000613 Transmission wiring harness .. 0083 00 GROUP 07 TRANSMISSION0705 Transmission and transfer control assembly .. 0084 000705 Transmission shift control and neutral start switch .. 0085 000705 Transmission shift lever, shift bracket, and rod .. 0086 000708 Torque converter.

10 0087 000710 Transmission mounting hardware, fluid dipstick, and tube assembly .. 0088 000710 Transmission assembly .. 0089 000710 Parking lock system .. 0090 000710 Planetary gear carrier .. 0091 000713 DIRECT clutch assembly .. 0092 000713 Forward clutch .. 0093 000713 Intermediate clutch and center support assembly .. 0094 00iiiTABLE OF CONTENTS (Cont d)WP Sequence 9-2320-387-24 PManual provided by eMilitary Manuals- Overrun, overdrive, and fourth clutch assembly .. 0095 000714 Front servo, rear servo, and governor assembly .. 0096 000714 Control valve and related parts .. 0097 000714 Control valve, accumulator, and related parts .. 0098 000721 Transmission oil pump .. 0099 000721 Transmission vent lines and attaching hardware .. 0100 000721 Transmission/transfer cooling lines.