TM 5-3810-307-24-2-2 - Liberated Manuals.com

1 TM 5-3810-307-24-2-2 TECHNICAL MANUAL MAINTENANCE MANUAL FOR DIESEL ENGINE ALL-TERRAIN CRANE (ATEC) AT422T DIESEL ENGINE DRIVEN, 22 TON CAPACITY TRUCK MOUNTED WITH CAB NSN 3810-01-448-2619 DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY 1 August 2000 WARNING OPERATIONS ADJACENT TO OVERHEAD LINES ARE PROHIBITED UNLESS ONE OF THE FOLLOWING CONDITIONS ARE SATISFIED. 1 POWER HAS BEEN SHUT OFF AND POSITIVE MEANS TAKEN TO PREVENT LINES FROM BEING ENERGIZED. 2 POSITION AND BLOCK EQUIPMENT INSURING NO PARTS, INCLUDING CABLE, CAN COME WITHIN THE FOLLOWING CLEARANCES: VOLTAGE REQD CLEARANCE UNDER 50 KV - 10 FEET 69 KV - 12 FEET 115-161 KV - 15 FEET 230-285 KV - 20 FEET 345 KV - 25 FEET 500 KV - 35 FEET CHECK WITH YOUR LOCAL POWER SUPPLIER FOR CORRECT LINE VOLTAGE NOTE READ AND UNDERSTAND ALL OF THE SAFETY WARNINGS AND CAUTIONS CONTAINED IN SECTION 2 OF THE OPERATOR'S MANUAL BEFORE OPERATING OR MAINTAINING THE CRANE, DIRECT ANY QUESTIONS THAT YOU MAY HAVE TO YOUR SUPERVISOR FOR CLARIFICATION.

2 A TM 5-3810-307-24-2-2 CHANGE HEADQUARTERS, DEPARTMENT OF THE ARMYNO. 1 WASHINGTON , 30 NOVEMBER 2006 TECHNICAL MANUAL VOLUME 2 MAINTENANCE MANUAL FOR DIESEL ENGINE All-Terrain Crane (ATEC) Diesel Engine Driven, 22 Ton Capacity Truck Mounted With Cab NSN 3810-01-448-2619 DISTRIBUTION STATEMENT A Approved for public release; distribution is unlimited. TM 5-3810-307-24-2-2 , 1 August 2000, is updated as follows: 1. File this sheet in front of the manual for reference. 2. This change is a result of miscellaneous changes documented against the diesel engine configuration. The most significant change involves the replacement of Holset air compressor with a Cummins/Wabco air compressor.

3 3. New or updated test is indicated by a vertical bar in the outer margin of the page. 4. Added illustrations are indicated by a vertical bar adjacent to the figure number. Changed illustrations are indicated by change bars in the outside margin adjacent to the updated area and a change bar adjacent to the figure number. 5. Remove old pages and insert new pages as indicated below: Remove Pages Insert Pages List of Effective Pages List of Effective Pages Title Page, Foreword, Table of Contents, i through iv and Exploded Diagram i-1 through i-14 i-1 through i-10 E-1 thru E-10 E-1 thru E-8 0-1 thru 0-4 0-1 thru 0-4 0-7 and 0-8 0-7 and 0-8 0-13 thru 0-114 0-13 thru 0-90 1-1 thru 1-4 1-1 thru 1-4 1-21 and 1-22 1-21 and 1-22 1-25 and 1-26 1-25 and 1-26 1-35 thru 1-60 1-35 thru 1-50 2-1 and 2-2 2-1 and 2-2 2-5 and 2-6 2-5 and 2-6 2-9 and 2-10 2-9 and 2-10 5-1 thru 5-56 5-1 thru 5-10 6-1 thru 6-19 6-1 thru 6-16 7-1 and 7-2 7-1 and 7-2 7-5 and 7-6 7-5 and 7-6 8-1 and 8-2 8-1 and 8-2 8-13 and 8-14 8-13 and 8-14 Remove Pages Insert Pages 9-1 thru 9-6.

4 10-3 thru 10-6 10-3 thru 10-6 14-1 and 14-2 14-1 and 14-2 14-19 thru 14-38 14-19 thru 14-32 V-1 and V-2 V-1 and V-2 V-7 thru V-10 V-7 thru V-10 V-21 and V-22 V-21 and V-22 V-25 thru V-28 V-25 thru V-28 V-33 thru V-44 V-33 thru V-42 Index 1 thru Index 4 Index 1 thru Index 4 Distribution: To be distributed in accordance with the initial distribution number (IDN) 256627, requirements for TM 5-3810-307-24-2-2 . By Order of the Secretary of the Army: PETER J. SCHOOMAKER General, United States Army Chief of Staff Official: JOYCE E. MORROW Administrative Assistant to the Secretary of the Army0632503 TM 5-3810-307-24-2-2 INSERT LATEST CHANGED PAGES. DESTROY SUPERCEDED DATA. LIST OF EFFECTIVE PAGES NOTE: The portion of text affected by the changes is indicated by a vertical line in the outer margins of the pages.

5 Changes to illustrations are also indicated by vertical lines in the outer margins. Dates of issue for original and changed pages are: Original .. August 2000 Change .. November 2006 TOTAL NUMBER OF PAGES FOR THIS MANUAL IS 372 CONSISTING OF THE FOLLOWING: Page No. *Change No. Page No. *Change No. Page No. *Change No. Cover 0 5-1 5-10 1 V-25 V-28 1 Blank 0 6-1 1 V-29 V-32 0 i iv 1 6-2 0 V-33 V-42 1 i-1 1 6-3 1 L-1 L-6 0 i-2 0 6-4 0 C-1 C-4 0 i-3 1

6 6-5 6-16 1 Index-1 1 i-4 0 7-1 1 Index-4 i-5 i-10 1 7-2 7-5 0 E-1 E-8 1 7-6 1 0-1 0-3 1 7-7 7-16 0 0-4 0-6 0 8-1 1 0-7 0-8 1 8-2 8-13 0 0-9 0-13 0 8-14 1 0-14 0-90 1 10-1 10-3 0 1-1 1-4 1 10-4 1 1-5 1-20 0 10-5 0 1-21 1-22 1 10-6 1 1-23 1-24 0 10-7 10-10 0 1-25 1 11-1 11-4 0 1-26 1-34 0 12-1 12-4 0 1-35 1 13-1 13-4 0 1-36 0 14-1 1 1-37 1-50 1 14-2 14-18 0 2-1 1 14-19 14-32 1 2-2 2-4 0 16-1 16-6 0 2-5 1 V-1 V-2 1 2-6 2-9 0 V-3 V-6 0 2-10 1 V-7 V-10 1 2-11 2-22 0 V-11 V-20 0 3-1 3-8 0 V-21 V-22 1 4-1 4-6 0 V-23 V-24 0 * Zero in this column indicates an original page.

7 A C-1 TM 5-3810-307-24-2-2 i C-1 B Series Shop Manual 1991 and 1994 Certification Levels Six Cylinder HEADQUARTERS, VO HQ, DEPARTMENT OF THE ARMY, WASHINGTON , 30 NOVEMBER 2006 VOLUME 2 MAINTENANCE MANUAL FOR DIESEL ENGINE ALL TERRAIN CRANE (ATEC) DIESEL ENGINE DRIVEN, 22 TON CAPACITY TRUCK MOUNTED WITH CAB NSN 3810-01-448-2619 DISTRIBUTION STATEMENT A - Approved for public release distribution is HEADQUARTERS, DEPARTMENT OF THE ARMY WASHINGTON , 1 August 2000 VOLUME 2 MAINTENANCE MANUAL FOR DIESEL ENGINE ALL TERRAIN CRANE (ATEC) DIESEL ENGINE DRIVEN, 22 TO CAPACITY TRUCK MOUNTED WITH CAB NSN 3810-01-448-2619 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

8 TM 5-3810-307-24-2-2 ii C-1 Foreword This manual contains complete rebuild specifications and information for the B Series engines, and all associated components manufactured by Cummins Engine Company, Inc. A listing of accessory and component suppliers addresses and telephone numbers is located in Section C. Suppliers can be contacted directly for any information not covered in this manual. Read and follow all safety instructions. Refer to the WARNING in the General Safety Instructions in this section. The repair procedures in this manual are based on the engine being installed on an approved engine stand. Some rebuild procedures require the use of special service tools.

9 Make sure the correct tools are used as described in the procedures. When a specific brand name, number, or special tool is referenced in this manual, an equivalent product can be used in place of the recommended item. A series of specific service manuals (Troubleshooting and Repair, Specifications, Alternative Repair, and so on.) are available and can be ordered by filling out and mailing the Literature Order Form located in the Service Literature Section L. Reporting of errors, omissions, and recommendations for improving this publication by the user is encouraged. Please use the postage paid, self-addressed Literature Survey Form in the back of this manual for communicating your comments.

10 The specifications and rebuild information in this manual is based on the information in effect at the time of printing. The latest technology and the highest quality components are used to manufacture the engines. When replacement parts are needed, we recommend using only genuine original equipment exchange parts. TM 5-3810-307-24-2-2 iii C-1 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical Publications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page.