TM TECHNICAL GUIDE SINGLE PACKAGE GAS/ELECTRIC …

1 254601-XTG-E-0809 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALETECHNICAL GUIDESINGLE PACKAGE GAS/ELECTRIC UNITSAND SINGLE PACKAGEAIR CONDITIONERSDM 036, 048, 060 & 0763, 4, 5 & NOMINAL TONS(50 HZ EXPORT) DESCRIPTIONYORK Sunline 2000TM units are convertible SINGLE PACKAGE air conditioners with a common cabinet and a common roof curb for the 3, 4, 5 and ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or units include: Powder Paint finish that meets ASTM-B-117 1000 hour salt spray standards Permanently lubricated motors Bottom or side air discharge configuration capability (field convertible) Manufactured under the quality standards of ISO9001 Simplicity Control Board Copper tube/aluminum fin coils Easy access to all components Rigging holes in base rails for lifting Fork lift slots on three sides SINGLE point power connection Complete factory PACKAGE - tested, charged and wired254601-XTG-E-08092 Johnson Controls Unitary ProductsTABLE OF CONTENTSDESCRIPTION.

2 1 PRODUCT NOMENCLATURE .. 3 FEATURES .. 4 FACTORY-INSTALLED OPTIONS .. 7 FIELD-INSTALLED ACCESSORIES .. 7 LIST OF FIGURESFig. #Pg. #1 unit CUTAWAY .. 62 TYPICAL FIELD POWER & CONTROL WIRING .. 203 unit DIMENSIONS (3 - 6 TON COOLING ONLY/ electric HEAT) FRONT VIEW .. 214 unit DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW .. 215 unit WITH ECONOMIZER RAINHOOD .. 226 unit WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD .. 227 unit DIMENSIONS (REAR VIEW) .. 238 DISCONNECT/BLOWER ACCESS LOCATION .. 239 TYPICAL APPLICATIONS .. 2410 FOUR AND SIX POINT LOADING .. 2511 ROOF CURB DIMENSIONS .. 26 LIST OF TABLESTbl. #Pg. #1 SOUND POWER RATING .. 92 CAPACITY RATINGS - (ARI 210/240) .. 93 GAS HEAT RATINGS .. 94DM036 COOLING CAPACITIES (3 TON) .. 105DM048 COOLING CAPACITIES (4 TON) .. 116DM060 COOLING CAPACITIES (5 TON).

3 127DM076 COOLING CAPACITIES ( TON) .. 138 SUPPLY AIR BLOWER PERFORMANCE (3 & 4 TONDIRECT DRIVE) - SIDE DUCT APPLICATION .. 149 SUPPLY AIR BLOWER PERFORMANCE (5 TONBELT DRIVE) - SIDE DUCT APPLICATION .. 1510 SUPPLY AIR BLOWER PERFORMANCE ( BELT DRIVE) - SIDE DUCT APPLICATION .. 1611 BELT DRIVE MOTOR AND DRIVE DATA .. 1712 STATIC RESISTANCES .. 1713 electric HEATER SUPPLY AIR LIMITATIONS .. 1714 ELECTRICAL DATA: 3 - TON .. 1815 PHYSICAL DATA .. 1916 electric HEAT CORRECTION FACTORS .. 1917 VOLTAGE LIMITATIONS .. 1918 UTILITIES ENTRY .. 2319 MINIMUM CLEARANCES .. 2320 DM 4 POINT LOADS WEIGHT DISTRIBUTION(KG / LBS) .. 2521 DM 6 POINT LOADS WEIGHT DISTRIBUTION(KG / LBS) .. 2522 CENTER OF GRAVITY .. 2523 OPERATING WEIGHTS (KG / LBS.) .. 26254601-XTG-E-0809 Johnson Controls Unitary Products3 PRODUCT NOMENCLATURED M 048N04 A7 AAA10124AD = A/C, SINGLE Pkg.

4 , R-22 Product CategoryA = Direct DriveAirflowB = Direct Drive/EconomizerD = Direct Drive/Motorized DamperN = Belt DriveP = Belt Drive/EconomizerR = Belt Drive/Motorized Damper1 = First GenerationProduct Generation2 = Second Generation3 = Third GenerationC00 = Cooling Only. Suitable for Field Installed electric HeatHeat Type and Nominal Heat CapacityN04 = 40 MBH Output Aluminized Steel, 1 Stage (036)N06 = 60 MBH Output Aluminized Steel, 1 Stage (048)N08 = 80 MBH Output Aluminized Steel, 1 Stage(060, 076)S04 = 40 MBH Output Stainless Steel, 1 Stage (036)S06 = 60 MBH Output Stainless Steel, 1 Stage (048)S08 = 80 MBH Output Stainless Steel, 1 Stage(060, 076)E05 = 5 KWE07 = 7 KWE10 = 10 KWE15 = 15 KW E20 = 20 KW E30 = 30 KW Gas Heat OptionsElectric Heat Options036 = TonNominal Cooling Capacity048 = Ton060 = Ton076 = TonProduct IdentifierM = SEER A/CVoltage7 = 380/415-3-50 Product StyleA = Style AA = No Options InstalledInstallation OptionsB = Option 1C = Option 2D = Options 1 & 2E = Option 3F = Option 4G = Options 1 & 3H = Options 1 & 4J = Options 1, 2 & 3K = Options 1, 2, & 4L = Options 1,3 & 4M = Options 1, 2, 3, & 4N = Options 2 & 3P = Options 2 & 4Q = Options 2, 3, & 4R = Options 3 & 4S = Option 5T = Options 1 & 5U = Options 1, 3, & 5V = Options 1, 4, & 5W = Options 1, 3, 4, & 5X = Options 3 & 5Y = Options 4 & 5Z = Options 3, 4 & 51 = Disconnect2 = Non-Pwr'd Conv.

5 Outlet3 = Smoke Detector = Smoke Detector = Pwr'd Conv. OutletOptionsSS Drain PanConfiguration Options (not required for all units)These four digits will not be assigned until a quote is requested, or an order Controller, DFS, APSJ ohnson Controller, DFS, APSH oneywell Controller, DFS, APSN ovar Controller, DFS, APSS implicity IntelliComfort ControllerSimplicity IntelliComfort Controller w/ModLinc2" Pleated filtersBAS Ready Economizer (2-10 V. D. C. Actuator without a Controller) Any Combination of Additional Options that Don t Have an Option Code Pre-assigned AA = NoneStandard CabinetAB = Phase MonitorAC = Coil GuardAD = Dirty Filter SwitchAE = Phase Monitor & Coil GuardAF = Phase Monitor & Dirty Filter SwitchAG = Coil Guard & Dirty Filter SwitchAH = Phase Monitor, Coil Guard & Dirty Filter SwitchAS = Bottom Drain ConnectionRC = Coil Guard & American FlagTA = Technicoat Condenser CoilTJ = Technicoat Evaporator CoilTS = Technicoat Evaporator and Condenser CoilAdditional OptionsHinged Filter Door & Toolless Access CabinetBA = Hinged Filter Door & Toolless Access PanelsBB = Phase Monitor, Hinged Filter Door & ToollessAccess PanelsBC = Coil Guard, Hinged Filter Door & ToollessAccess PanelsBD = Dirty Filter Switch, Hinged Filter Door &Toolless Access PanelsBE = Phase Monitor & Coil Guard.

6 Hinged FilterDoor & Toolless Access PanelsBF = Phase Monitor & Dirty Filter Switch, HingedFilter Door & Toolless Access PanelsBG = Coil Guard & Dirty Filter Switch, Hinged FilterDoor & Toolless Access PanelsBH = Phase Monitor, Coil Guard & Dirty Filter Switch,Hinged Filter Door & Toolless Access PanelsZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will belocated in digits 15-18. 254601-XTG-E-08094 Johnson Controls Unitary ProductsFEATURESAll models are available with a wide variety of factory-mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for over-head rigging.

7 Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable models (including those with an economizer) are suitable for either bottom or horizontal duct connections. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit . For horizon-tal duct, remove the supply and return air panels on the rear of the models are available with these factory mounted outdoor air damper options: SINGLE enthalpy economizer Motorized outdoor air damperSupply air blowers are equipped with either a direct drive or a belt drive that can be adjusted to meet the exact require-ments of the compressors are equipped with internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system compo-nents.

8 Simplicity Controls - Simplicity control boards have standardized a number of features previously available only as options or by utilizing additional controls. Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0 F outdoor ambient without additional assis-tance. Optionally, the control board can be pro-grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available. Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button. Fan Delays - Fan on and fan off delays are fully pro-grammable and are independent of one another.

9 All units are programmed with default values based upon their configuration of cooling and heat. Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. Nuisance Trip Protection- To prevent nuisance trouble calls, the control board uses a three strikes, you re out philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor. On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code.

10 The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of Simplicity control board used in this product will effectively operate the cooling system down to 0 F when this product is applied in a comfort cooling application for people. An economizer is typically included in this type of application. When applying this product for process cooling applications (com-puter rooms, switchgear, etc.), please reference applications bulletin AE-011-07 or call the applica-tions department for Unitary Products @ 1-877-UPG-SERV for guidance. Additional accessories may be needed for stable operation at temperatures below 30 Controls Unitary Products5 All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures.