Ultrasonic Welding - emerson.com

1 2032S. Ultrasonic Welding Ultrasonic Splicing System The 2032S is a full-range ergo- actuator at the workstation in nomic wire splicing system to pro- under two minutes for off-line duce high-quality splices at the maintenance and maximum lowest cost operation. production. For application requirements Critical tooling clearances demanding a full-range Ultrasonic and alignment do not change splicing system, Branson offers the with use. Ultrasplice system, capable of splicing from to 40mm2 (for Automatic Parameter Change kW) CSA (cross sectional area). Production of a wide range of splices The system utilizes a retractable as found on a harness board or in anvil and will automatically today's 'just-in-time' manufacturing sequence to produce the full range require equipment to automati cally of splices required. All critical adjust. The 2032S automatically and splice parameters are monitored instantly adjusts splice parameters, to ensure the highest quality splice.

2 Including splice width, pressure, amplitude, and energy. The Ultrasonic horn and actuator housing design provides the oper- Other Features ator with optimum ergonomic Precise, programmable conditions allowing for ease of use. adjustment of splice width Features Electronic pressure regulator to The units are easy to maintain accurately control splice force and access: Electronic amplitude control for Special 'keyed connector' precise one-micron adjustment (single point) air and electrical Quality limits stored in system disconnect permit instant memory for instant recall and replacement of a production automatic setup 2032S. Ultrasonic Welding Programmable sequencing of splices cally stack the cables (Figure 2).This for automatic switching after a pre- vertical stacking of the cables prevents set number for optimum production side splicing and provides the highest efficiency quality splice possible.

3 Ease of Operation Proportioned Cooling Air Easy loading and unloading of splices Cooling air directed at the application provided by: tool ing increases tool life in high-pro- Fully-retractable anvil providing duction environments. Branson's maximum wire load area proportional cooling air automati- cally applies the correct amount of Retractable gather tool for easy cooling, based upon the wire size, for splice removal opti mum tool life at minimum cost. Auto line voltage compensation Production Flexible Design 15%. Tooling Bench-top unit Aside from labor, consumable tool Lowest maintenance cost in the cost is the largest expense in produc- industry Mount in a workstation table ing splices. Branson's replaceable tip kW generator Use with a barcode wand for technology provides high tool life at Multiple languages instant 'non programmable 'just-in-time' production low cost. Branson worldwide technical Connect to a computer or network 4-lobe keyed tip and 4-lobe anvil support Tips are more economical than Data capture capable Patented Anti-Side Splice Feature solid horn (sonotrode)technology, One of most common causes for field Adjustable maintenance counters producing up to one million cycles failures is side splicing (Figure I).

4 If the Tri-level controller password depending upon splice size and operator is allowed to place the wires protection parameters. flat on the tip, only the tangent point Tip rotation/replacement in less Automation or robotic operation of each cable is welded together; this than two minutes for more system capable results in an extremely weak splice. Branson's patented anti-side splice up time. Branson's over 35 years of industry feature enables the operator to verti- experience Additional Benefits Four levels of quality monitoring Operating Specifications Weld power Electrical : 245V AC, 50/60 Hz, 1 , 20 amp Weld time Figure 1. Figure 2. Pneumatic: bar (80 psig) clean, Wire pre-sonic height dry ( coalescing Side splicing Patented anti -side splicing feature Wire final height filter)air Branson Ultrasonics Corporation 41 Eagle Road, Danbury, CT 06813-1961. (800) 732-9262 Fax: (203) 796-2250. Bransonic Ultrasonic Splicing Branson Ultrasonics Corporation 2013.

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