VALVES FOR HYDROGEN PEROXIDE - Documents | …

1 B150-5 1/2009 Flow Capacity (Cv*)Valve SizeFlanged Ball ValvesButterfly ValvesInchesDN1/21593/42019125451-1/2401 25250165380350165410055040061507651050 PEROXIDE Compatible Assembly and Test Procedures HYDROGEN PEROXIDE service requires assembly andtest procedures that ensure that the finished productis completely free from all contaminants. JAMESBURYhas worked with the major PEROXIDE producers todevelop assembly and packaging procedures thatmeet their industry JAMESBURY VALVES are passivated and tested toASTM A380 unless otherwise Availability Both Ball and Butterfly VALVES for PEROXIDE serviceare available in 316 stainless steel with ptfe seatsand LV E S F O R HYDROGEN PEROXIDEM etso has developed a complete line of Ball andButterfly VALVES designed specifically for HydrogenPeroxide service.

2 Materials of construction have beenselected to meet the special needs of PEROXIDE and valveinternals have been designed to eliminate stagnantcavities where decomposition may PEROXIDE VALVES are offered in severalconfigurations to accommodate all commonlyemployed piping End Ball VALVES :The valve type and stylemost commonly used in HYDROGEN PEROXIDE systemsis the flanged end ball valve. This style is used in allconcentrations and JAMESBURY has been the leaderin this technology for 40 years. These VALVES areavailable in sizes 1/2 6 (DN 15 150) and ANSI 150#end connections and pressure Performance Butterfly VALVES :The economiesusually associated with Butterfly VALVES make them anattractive alternative to Flanged Ball VALVES in the largersizes.

3 JAMESBURY pioneered the development of thisstyle of valve and makes it available for HydrogenPeroxide service. These VALVES are available in luggedbody styles with ANSI 150# rating. Sizes produced are3 6 (DN 80 150).FEATURESB ubble Tight Shut-off JAMESBURY DOUBLE-SEAL Ball and WAFER-SPHERE High Performance Butterfly VALVES offer bubble-tight shut-off which exceeds the requirements ofANSI/FCI 70 -2 Class Pressure Relief In addition to their standard self-relieving seats,JAMESBURY DOUBLE-SEAL Ball VALVES for Peroxideservice have ball cavities vented to prevent entrap-ment of PEROXIDE fluid in the open or closed High Performance Butterfly Valveshave no unvented cavities in normal Quarter-Turn Operation Ball and Butterfly VALVES provide simple quarter-turnoperation from open to close.

4 In addition, the handlesof both styles provide quick, easily recognized positionindication. Another feature of these quarter-turnvalves is the ease by which they can be Pressure Ratings316 Stainless SteelBody RatingSeat RatingFlanged Ball Valves275 psi 19 bar275 psi 19 barLugged 150# Butterfly VALVES 275 psi 19 bar275 psi 19 bar*Cv= KvJamesburyOPENTECHNICAL BULLETIN 1/092 METSOB150-5 DIMENSIONS1/2 2 (DN 15 50) Series 7150 Standard Bore1/2 2 (DN 15 50) Standard BorePTFE (T) seated VALVES -50 0 50 100 150 200 250 30010 20-60 0 100 200 300 400 500 6004003002752001000302010865432120105201 05 Temperature, CTemperature, FMaximum Differential Pressure, psiMaximum Differential Pressure, bar0 100 200 275T = PTFEV alve Seat RatingsValve Torque DataMaximum Differential Pressure, psiMaximum Differential Pressure, barRecommended Actuator Torque, N mRecommended Actuator Torque, FT LBSC lass 150T2 (DN 50)1/2 (DN 15)3/4 (DN 20)1 (DN 25)1-1/2 (DN 40)

5 Valve SizeSeries 7150 ANSI Class 150 Approximate Dimensions - inchesISOA pproxinchesABCDEF GH J KLMNPR STBonnetWeight lb1 SizeSeries 7150 ANSI Class 150 Approximate Dimensions - mmISOA pproxDNABCDEF GH J KLMNPR STBonnetWeight Holes Lon a MBolt CircleSAJ CKHGF R E Port DBolt CircleTyp. Both Ends NThru Both EndsPNo. of Holes17120, 29, 3116, 1925, 268243562 Part No. Part Name1 Body2 Insert3 Ball4 Stem5 Seat6 Body Seal8 Primary Stem Seal16 Hex Nut17 Handle19 Lock Washer20 Compression Plate24 Stem Bearing25 Socket Cap Screw26 Handle Stop Spacer29 Hex Cap Screw31 Disc SpringsLoctite 222 on socket head capscrew threads per JSA-344 Vented Ball5 TECHNICAL BULLETIN 1/093 VALVES FOR HYDROGEN PEROXIDEB150-5 DIMENSIONSM 1837010332341 WLSAHE Dia.

6 BallKJDV alve Type 7150 ANSI Class 150 Approximate Dimensions inchesABCDEGHJ KLMS Type 7150 ANSI Class 150 Approximate Dimensions DNABCDEGHJ KLMS TUVWkg8020395191152591373561498719418211 10321/2-13181002291022291917615035616110 01981825110321/2-13291502671082793411022 115062231402282527130321/2-1356T 6 (DN 80 150) Series 7150 Standard Bore7736693231145No. of HolesDia. ThruBoth EndsDia. of BoltCircle TypBoth EndsPart No. Part Name1 Body2 Insert3 Ball5 Stem7 Seat10 Compression Plate14 Stud18 Nut19 Identification Tag31 Handle32 Indicator Stop33 Conical Spring34 Retainer Ring35 Cap Screw36 Grounding Spring39 Stop Bushing65 Body Seal69 Packing70 Thrust Bearing3 6 (DN 80 150) Standard BorePTFE (T)

7 seated VALVES -50 0 50 100 150 200 250 30010 20-60 0 100 200 300 400 500 6004003002752001000300200100806050403020 201052001005020 Temperature, CTemperature, FMaximum Differential Pressure, barMaximum Differential Pressure, psi0 100 200 275T = PTFEV alve Seat RatingsValve Torque DataMaximum Differential Pressure, psiMaximum Differential Pressure, barRecommended Actuator Torque, N mRecommended Actuator Torque, FT LBSC lass 150T6 (DN 150) SB, 4 (DN 100) FB3 (DN 80) SB4 (DN 100) SB, 3 (DN 80) FB653 6 (DN 80 150) Type 815L (Model C) ValvesANSI Class 150, Single Flanged Lug DesignTECHNICAL BULLETIN 1/094 METSOB150-5 DIMENSIONS18311072184H7L = Nominal Bolt SizeM = Number of HolesSAHEBPX 4-inch (DN 80 & 100) VALVES OnlyKH3,4,5H1 Valve Approximate Dimensions inchesAB C D E F GH K LMPB ladeXY* Approximate Dimensions mmAB C D E F GH K LMPB ladeXY*kg804927132152731912032791215/8-1 1431611167481005430157191952292162791335 /8-1183411116971215057332162411422792352 791523/4-108384131914620H217566469135 See HOW TO ORDERS ection for handle codesPart No.

8 Part Name1 Body2 Insert3 Disc4 Shaft5 Seat6 Shaft Bearing7 Spacer8 Shaft Seal9 Compression Ring10 Top Compression Plate13 Disc Pin14 Stud15 Nut17 Name Plate18 Drive Screw21 Cap Screw40 Body Seal41 Top Bearing Spacer47 Retaining Ring64 Thrust BearingSTANDARD TYPE 815L VALVE with ptfe (T) SeatSHAFT UPSTREAM-50 0 50 100 150 200 250 3005 10 15-60 0 100 200 300 400 500 6004003002752001000100603020102010510050 20 Temperature, CTemperature, FMaximum Differential Pressure, barMaximum Differential Pressure, psi0 20 4060 80 100 120 140 160 180 200 220 240 260 280T = PTFEV alve Seat RatingsValve Torque DataMaximum Differential Pressure, psiMaximum Differential Pressure, barRecommended Actuator Torque, N mRecommended Actuator Torque, FT LBSC lass 150T6 (DN 150)3 (DN 80)4 (DN 100)

9 14* Conforms to API 609 and MSS-SP requirements for minimum clearances of pipe inside diameters for Schedule 80 pipe.** Weights do not include Use first two letters only for 815L handles are ordered separately using the following codes;* WAFER-SPHERE and 2 & smaller 7150 VALVES are equipped witha lockout handle as BULLETIN 1/095 VALVES FOR HYDROGEN PEROXIDEB150-5 HOW TO ORDER JAMESBURY HYDROGEN PEROXIDE VALVESTo specify a HYDROGEN PEROXIDE Valve select a body style,the combination of body and trim material, and the prop-er seat numbers are fully descriptive of a valve. They aremade up of size and a figure designation based on thefollowing coding:EXAMPLE.

10 This order code calls for a 1/2 (DN 15) FlangedValve for HYDROGEN PEROXIDE , 316 Stainless Steel Body andTrim Passivated, with ptfe Seats & 23 45671/27150P1113600TT1 Sizeinches1/23/411-1/22346DN152025405080 1001503 Special Application/Construction or ServiceP1 PEROXIDE Construction - Passivated to ASTM A380P2 PEROXIDE Construction - Not Passivated4 Construction Type11 Non FIRE-TITE 2 Body Style7150 Flanged End Ball Valve 1/2 6 (DN 15 150)815 LHigh Performance WAFER-SPHERE 3 , 4 & 6 (DN 80, 100 & 150)5 Body Materials36316 Stainless steel6 Trim Material00316 Stainless steel7 Seat & Seal Materials (Compression Plate Studs and Nuts for 7150)TTT2 ptfe , Bolts: ASTM A193 GR.