What are the Different Types of Battery Connectors and Lugs?

1 16 ConnectorsPrecision Die Cast Quick ConnectorsHeavy Duty CopperTube MagnaLug Precise dimensions to fit Battery posts for maximum contact Best balance of conductivity and durability Maximum fatigue resistance, impact strength and ductility UL and CUL listed when crimped with Quick Crimp tools Made in Meet RoHS standards; meets California Prop 65 Permanent gauge printing for easy identification Tin plated to resist corrosion Available as standard Battery clamps and lugs that can be crimped or soldered Available as Fusion Connectors with solder and flux pre-loaded in the barrel for easy soldering Also available as Quick compression Connectors to make permanent repairs without specialized tools Many styles available in gauges from 8 gauge to 250 MCM Made of 100% copper, tin plated for added conductivity and to resist corrosion UL and CUL listed when crimped with Quick Crimp tools Wider and thicker pad than standard copper tube lugs for more contact area and greater strength Permanent gauge printing for easy identification Tin plated to resist corrosion RoHS compliant Available in a variety of configurations.

2 Standard lugs, bent, angled, NEMA, and as butt splice tubes Available as Fusion Connectors with solder and flux preloaded in the barrel for easy soldering Many styles available in gauges from 8 to 4/0 gauge Made in to perform under the most demanding conditions: heat, vibration, corrosive chemicals. Quick Cable s proprietary alloy used in our precision die cast Connectors provides:Quick Cable s MagnaLug line is the heavy duty, high quality, high performance series of copper tube lugs, designed for trucks, buses, agriculture, construction, mining, and other severe duty are the Different Types of Battery Connectors and Lugs? | | Tube MAX LugsBrazed Seam Copper LugsAutomotive, Marine, Military & Specialty Terminals Seamless 100% copper tube construction Most styles UL and CUL listed when crimped with Quick Crimp tools Flared barrels for easy installation on cables Stud holes from #10 to " Available in a variety of configurations including straight and angled lugs, and butt splice tubes Tin plated to resist corrosion, also available without plating Many styles available in gauges from 8 to 4/0 RoHS compliant UL and CUL listed Crimp or solder Stud holes from #10 to " Available as ring terminals, flag terminals and butt splices Many styles available in gauges from 8 to 4/0 RoHS compliant Clamp-type terminals available in lead and brass.

3 And lead with epoxy coat Military style terminals feature long bolt for additional connections Marine terminals available in lead, epoxy coated lead, and brass with plated fasteners OEM style band lead-free terminals in a variety of configurationsQuick Cable s standard line of copper tube lugs feature seamless con-struction and quality details you don t always find in OEM quality seam copper lugs are a great choice for certain applications and they still come with tin plating for corrosion protection and in a variety of Cable offers a variety of Battery terminals for specific applications, including high-volume retail carded products. Connectors18 ConnectorsCopper Precision Die Cast Connectors Quick Connectors Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance 25 times better than SAE conductivity standard, J163 and J1811 Permanent, indelible, readable gauge and polarity stamped on clamp Fasteners included Kits are available UL STD 486A and CUL, when applied with Quick Crimp 250 (4255, 4255M, 4255R and 4255MR standard and ratchet versions)

4 Connector is drilled, tapped and furnished with screw connection for accessory take-offConnectors with Accessory Take-OffThe Only Battery Connectors that Exceed SAE Standards, are Listed and Made in centered bolt holes improve clamp efficiency and strengthSmooth contactsurface providesgreater conductivityBarrel chamfered foreasy wire entryCompatible withstandard industrycrimpersGauge and crimp information printed on barrel864 211/0 2/0 3/0 4/0250 MCM813193240506281103126 AAWGP ositivePositivePositivePositiveStraightF lagNegativeNegativeNegativeNegativeUnive rsalGaugemm24008U 4006U4004U 4002U 4008P 4006P4004P 4002P 4001P 4010P4020P4030P4040P4060P 4106P4104P 4102P 4101P 4110P4120P4130P4140P4160P 4206P4204P 4202P 4201P 4210P4220P4230P4240P4260P 4302P 4301P4310P4320P4330P4340P4360P4008N 4006N4004N 4002N 4001N 4010N4020N4030N4040N4060N 4106N4104N 4102N 4101N 4110N4120N4130N4140N4160N 4206N4204N 4202N 4201N 4210N4220N4230N4240N4260N 4302N 4301N4310N4320N4330N4340N4360 NStraight Clamp Right ElbowLeft ElbowFlag

5 ConnectorConnectors withAccessory Take-Off 4020PA 4310PA4320PA4330PA | | Side Terminal ConnectorStud Terminal/Stud Flag Stackable & Locking Safe professional method of installing additional Connectors Add-on connector stud size is 3/8"-16 x 11/16" Connect heavy duty accessories such as winches Use 3/8"-16 closed cap nut to terminate Heavy wall cast copper alloy lug Stronger than copper tube lugs Raised pad prevents shorts Tin-plated for corrosion resistance Specially formed to accept side terminal Battery connectorsAdd-On ConnectorsHeavy Wall Copper Lugs 864 211/0 2/0 3/0 4/0250 MCM813193240506281103126 ABBAWG3/8" (10 mm) CrimpableSide Terminal ConnectorStud Flag LockingRightLeftGaugeStud HoleStud HoleHeavy Wall LugStud Terminal LockingAdd-On Connectormm24808H 4804H4802H 4801H4810H4820H 4830H4840H4860H 100653F 100655F 4808E 4806E4804E 4906F4904F4902F4901F4910F4920F4930F4940F 4808F 4806F4804F4802F 4801F4810F4820F 4830F4840F4860F 4902H4901H4910H4920H4930H4940H 3410U3420P, 3420N3430U3440P 3710U3720P, 3720N3730U3740P 4510F4520F4530F 5/16"(8 mm)3/8"(10 mm)3/8"(10 mm)1/2"(12 mm)1/2"(12 mm)BAGaugeStudHoleA QuickCableExclusiveSee the videos onapplying precision die cast Connectors .

6 Use with stud batteries; enables multiple Battery hook up Stackable, 36-position anti-rotation teeth bite into lead for positive hold Connectors of Different cable gauge can be mixed for maximum application and layout flexibility Use 3/8"-16 closed cap nut to terminate For preassembled lugs and cable see QuickLinks 20 ConnectorsCopper Precision Die Cast ConnectorsIdeal for Field Repairs, Solder and Flux Preloaded in BarrelFUSION Flags Are Ideally Suited for Building orRepairing Cable Harnesses Truly solderable flags are a FUSION exclusive, no other solder connector program offers flags or has this capability FUSION barrels are unslotted, so no wire is exposed Use with heat-shrink tubing for maximum durability6 & 42 & 11/0 2/0 3/0 4/013 & 1932 & 40506281103 AAWGP ositivePositivePositivePositiveNegativeN egativeNegativeNegativeGaugemm2406304P40 6301P406310P406320P406330P406340P486304F 486301F486310F486320F486330F486340F 436301P436310P436320P436330P436340P 416301P416310P416320P416330P416340P 426301P426310P426320P426330P426340P40630 4N406301N406310N406320N406330N406340N486 304H486301H486310H486320H486330H486340H 436301N436310N436320N436330N436340N 416301N416310N416320N416330N416340N 426301N426310N426320N426330N426340 NStraight Clamp Right ElbowLeft ElbowFlag ConnectorBStud HoleHeavy Wall Lug3/8"(10 mm)1/2"(12 mm)

7 No learning curve if you can use a torch, you can make a quality connection Made of cast copper alloy, tin-plated for added conductivity and to resist corrosion Superior reliability for years of dependable service Up to 70% stronger than crimp method More consistent quality than any other solder method Especially good in presence of destructive vibration or corrosive chemicals Faster, less confusing and less costly than multi-component solder slug programs Fasteners included Kits are availableBAGaugeStudHoleSolder and flux precisely meteredBarrel chamfered for easier cable entryRelative Pull-Out StrengthComparison6 MCMPull test poundsCablesize5004003002001000600700800 9001000110012001300140015001600170018001 90020002100220023002400 ConnectorsQuick Connectors & Fusion points represent average valuesCrimpMetallurgical bond occurs between copper connector and copper | | Copper Precision Die Cast ConnectorsIdeal for Field Repairs.

8 No Special Tools Required642 & 11/0 2/0 3/0 4/0131932 & 40506281103 AAWGP ositivePositivePositivePositiveNegativeU niversalNegativeNegativeNegativeUniversa lGaugemm25006P 5004P5002P 5010P 5020P 5030P 5040P5806F 5804F5802F 5810F 5820F 5830F 5840F 5304P 5302P5310P 5320P 5330P 5340P 5104P 5102P5110P 5120P 5130P 5204P 5202P5210P 5220P 5230P 5006N 5004N5002N 5010N 5020N 5030N 5040N5006U 5004U5002U 5010U 5020U 5030U 5040U5806H 5804H5802H 5810H 5820H 5830H 5840H 5304N 5302N5310N 5320N 5330N 5340N 5304U 5302U5310U 5320U 5330U 5340U 5104N 5102N5110N 5120N 5130N 5204N 5202N5210N 5220N 5230N Straight Clamp Right ElbowLeft ElbowFlag ConnectorBStud HoleHeavy Wall Lug3/8"(10 mm)1/2"(12 mm)BAGaugeStudHole2. Insert bare wire into compression Thread connector on compression Hold compres- sion nut using wrench. Rotate connector down until the compression nut is Easy StepsQuick Installation Uses Ordinary Hand Tools642 & 11/0 2/0 3/0 4/0131932 & 40506281103 AAWGPart NutGaugemm26106610461026110612061306140 Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance All clamps, lugs, compression nuts and fasteners are tin-plated compression nuts color coded to industry standard Fasteners included Made in nuts color-coded to cable stripesBolt hole perfectly centered, stronger, longer lifeClamp full height of Battery post for maximum electrical contact 1.

9 Strip 7/8" (22 mm) of insula-tion from the cable end. (1-1/8" for 3/0 and 4/0 gauge.)See the videos onapplying Fusion and compression & 11/02/03/04/0131932 & 405062811036308F6309F6310F6311F6312F6313 F6314F* 6804680168106820683068406318F6319F6320F6 321F6322F6323F6324F* 102455102456102457102458102459102460 102560102570102580 102660102670102680 AWGAG augeBStud HoleBStud HoleRight ElbowRetro FitEnd TerminalRetro FitDual CableLeft ElbowButt Splicemm23/8" (10 mm)Regular3/8" (10 mm)ExtraLong8642 & 11/02/03/04/08131932 & 40506281103 AWGAG augeStud HoleBStud HoleBStud HoleStarter/Ground Lug45 Lug90 LugDualSingleLocking, Anti-Rotating Stackable LugSinglemm26408F6406F6404F6401F6410F642 0F6430F6440F6408FL6406FL6404FL6401FL6410 FL6420FL6430FL6440FL 6510F6520F6530F6540F 6201F6210F6220F6230F6240F 6206E6204E6201E 6408D6406D6404D6401D6410D6420D6430D6440D 6408FV6406FV6404FV6401FV6410FV6420FV6430 FV6440FV6408E6406E6404E6401E6410E6420E64 30E6440E 6404HV6401HV6410HV6420HV6430HV6440HV 6404H6401H6410H6420H6430H6440H 6404HL6401HL6410HL6420HL6430HL6440HL1/4" (6 mm)3/8"(10 mm)5/16"(8 mm)1/2"(13 mm)1/2"(12 mm)1/2"(12 mm)3/8"(10 mm)3/8"(10 mm)3/8" (10 mm)3/8" (10 mm)5/16" (8 mm)

10 BAGaugeStudHoleMagnaLug Heavy Duty Copper Tubefor Truck, Bus, Farm and Construction EquipmentRetro Fit EndConnectors and In-Line Dual Cable Made of 100% copper, tin-plated for added conductivity and to resist corrosion Heavy wall copper lugs have heavier wall than standard lugs Wider pad for better electrical contact and thicker pad for greater strength and conductivity Elbows and bent lugs are designed to reduce cable stress in confined space Excellent for commercial and industrial applications Exceeds SAE conductivity standards J163 and J1811 Conforms to TMC Recommended Practice RO104A, American Trucking Association, for closed eyelet terminals with anti-rotation feature (6200 and 6500 series) MagnaLugs are listed by UL/CUL (UL STD 486A) when applied with Quick Cable crimp tools 4255, 4255R, 4255MR and 4255M*Available with 5/16" hole, see price listStandard tube lugTerminals color matched with Battery cable and crimp dies100% copper, tin-plated for corrosion resistanceChamfered for easy cable entryGauge stamped on every MagnaLugThickerLongerWiderSee the videos featuring MagnaLug Connectors .