YCAL Style E 0019, 0022, 0028, 0033, 0043, 0046, …

1 renewal PaRtsaIR-COOleD lIQUID CHIlleRsHeRMetIC sCROllSupercedes: (310)Form: (511)MODels YCal0019, 0022, 0028, 0033, 0043, 0046, 0052,0056, anD 0066200-3-60230-3-60315-3-60380/415-5046 0-3-60575-3-60 MODELS ONLYR-410A15 - 60 TON53 - 218 Kw50Hz and 60Hz50091stYle "e"Issue Date:May 18, 2011 JOHNSON CONTROLS2 FORM (511)ISSUE DATE 5/18/2011 In complying with Johnson Controls policy for con-tinuous improvement, the information contained in this document is subjected to change without notice. While Johnson Controls makes no commitment to update or provide current information automatically to the manu-al user, that information, if applicable, can be obtained by contacting the nearest Johnson Controls Engineered Systems Service is the responsibility of operating/service personnel as to the applicability of these documents to the equip-ment in question. If there is any question in the mind of operating/ service personnel as to the applicability of these documents, then, prior to working on the equip-ment, they should verify with the owner, whether the equipment has been modified and if the current litera-ture is available.

2 CHanGeaBIlItY OF tHIs DOCUMentWork on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous careful not to contact high voltage connections when installing or operating this VOltaGeDO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause VOltaGeIs used in the operation of this OR seRIOUs InJURYmay result if personnel fail to observe safety CONTROLS3 FORM (511)ISSUE DATE 5/18/2011 taBle OF COntentsTable 1 - SWEP HEAT EXCHANGER - STANDARD INSULATION ..5 Table 2 - SWEP HEAT EXCHANGER - DOUBLE INSULATION ..7 Table 3 - SWEP HEAT EXCHANGER PARTS (STANDARD AND DOUBLE INSULATION) YCAL0019 - YCAL0033.

3 9 Table 4 - SWEP HEAT EXCHANGER AND TXV PARTS (STANDARD AND DOUBLE INSULATION) YCAL0043 - YCAL0066 ..10 Table 5 - ALFA LAVAL HEAT EXCHANGER AND RELATED COMPONENTS ..12 Table 6 - CONDENSER COIL COMPONENTS ..15 Table 7 - CONDENSER COIL COMPONENTS ..16 Table 8 - FAN COMPONENTS - MODELS YCAL0019 and YCAL0022 ..17 Table 9 - FAN COMPONENTS - YCAL0028, 0033, 0043, 0046, 0052, 0056 & YCAL0066 ..18 Table 10 - REFRIGERANT PIPING COMPONENTS ..19 Table 11 - RECOMMENDED OIL TYPE ..27 Table 12 - R-410A COMPRESSOR part 13 - COMPRESSOR HEATER AND COMPRESSOR SOUND BLANKET part NUMBERS ..29 Table 14 - OPTION PANEL AND POWER PANEL CONFIGURATIONS ..31 Table 15 - CONTROL PANEL AND POWER PANEL IDENTIFIERS ..33 Table 16 - CONTROL AND POWER PANEL COMPONENTS ..34 Table 17 - CONTROL WIRING HARNESSES ..51 Table 18 - SENSOR HARNESS WIRING ..52 Table 19 - TEMPERATURE SENSORS AND 20 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PARTS.

4 54 Table 21 - WIRE KIT OPTIONS ..55 Table 22 - WIRE ENCLOSURE PARTS ..55 Table 23 - LOUVERED ENCLOSURE PARTS ..56 Table 24 - ENCLOSURE KIT OPTIONS ..57 Table 25 - WIRE ENCLOSURE PARTS ..57 Table 26 - LOUVERED ENCLOSURE PARTS ..58 Table 27 - VIBRATION ISOLATORS part NUMBERS ..59 Table 28 - FIELD INSTALLED OPTIONS KIT NUMBERS ..60 Table 29 - CONTROL TRANSFORMER KIT ..60 Table 30 - OPTIVIEW REMOTE CONTROL CENTER PARTS ..61 Table 31 - REMOTE RESET WIRING ..62 Table 32 - REMOTE TEMPERATURE RESET KIT COMPONENTS ..62 Table 33 - RECOMMENDED SPARE PARTS - YCAL Style 'E' CHILLERS ..63 JOHNSON CONTROLS4 FORM (511)ISSUE DATE 5-18-11/2011 UnIt nOMenClatURe naMePlate enGIneeRInG Data: YORK: Chiller: Air Cooled: ScrollYCal0062eC28 XDaBasIC part nUMBeR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL Y # # # # E E 1 7 E C 2 8 A 4 0 B L 4 6 5 0 5 8 X

5 Tons/Kw0019 to0066 High Efficiency:R-410A:200/3/60:230/3/60:380/ 3/60:460/3/60:385-415/3/50:575/3/60:Acro ss the Line:Design Series E:Engineering Change or PIN Level 55 EXTENDED FIELD WARRANTY X B C D E F G H: Aluminum: Copper: Black Fin: Phenolic: TEAO Fan Motors EVAP. FIELD CONDENSER FIELD CABINET FIELD: 1st Year Parts Only: 1st Year Parts & Labor: 2nd Year Parts Only: 2nd Year Parts & Labor: 5 Year Compressor Parts Only: 5 Year Compressor Parts & Labor Only: 5 Year Units Parts Only: 5 Year Unit Parts & Labor: 300 PSIG DWP Waterside: Double Thick Insulation: Weld Flange Kit: Victaulic Flange Kit: One Flow Switch: Two Flow Switch: Three Flow Switch: One Diff. Press. Switch: Two Diff. Press. Switch: Three Diff. Press. Switch: ASME Pressure Vessel Code : Remote DX Cooler: Wire Enclosure Panels (factory): Louvered Enclosure Panels (factory): Acoustic Sound Blanket: Ultra Low Sound Fans: 1" Deflection: Seismic: Neoprene PadsNOTES: 1.

6 Q :DENOTES SPECIAL / 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files ( / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 543 X 1 D C 7 X B B V P L S X 1 T S U

7 N D E F A R part nUMBeR letteR CODesMP = Multiple PointsP = Single PointnFDs = Non-Fused Disconnect SwitchtB = Terminal Blockser. = ServiceCB = Circuit Breaker: SP Terminal Block: SP NF Disconnect Switch : SP Circuit Breaker: Transformer 115/24V (factory).

8 Power Factor Capacitor 16 17 18 19 POWER FIELD S X S D B X T C : Low Ambient Kit (factory): High Ambient Kit (factory) : Both Low / High Ambient (factory): ISN Microgateway: BAS/EMS Temp.

9 Reset / Offset: Spanish LCD & Keypad Display: French LCD & Keypad Display: German LCD & Keypad Display: Disch Press Transducers / Readout: N. American Safety Code ( ): Motor Current Module: OptiView Remote Control Panel: Special Kit Required 20 21 22 23 24 25 26 27 28 CONTROLS FIELD L H A M T S F

10 G R L C O S:Leaving Water Temp:Thermal Storage:Chicago Relief Code:Serv Isolation Valves:Both Chicago Code & Serv Isolation:Hot Gas By-Pass -1 Ckt:Hot Gas By-Pass -2 Ckt:Comp. Heater (R-410A)