Motor Control Center Type Series 2100/5 Star - Eaton

1 RP04304003 EFor more information visit: MCCTypeDatesCutler-Hammer renewal PartsPublication F2100 Advantage E Series 2100 1995 1992 1987 95RP04304001 ERP04304002 ERP04304003E5 Star Freedom Unitrol F10 Unitrol 1975 871988 941972 89RP04304003 ERP04304004 ERP04304005E Type W9800 Unitrol11-3001965 751956 741935 65RP04304006 ERP04304007 ERP04304008E Motor Control Center Type Series 2100/5 Star renewal PartsSupersedes RPD Supplement 8991cpages 1-28, dated May 1998 DescriptionPage Motor Control Center Type Series 2100/5 Star Distributor Ordering Instructions .. 2 Procedure for Identifying MCC renewal Units and Parts .. 2 Identifying Motor Control Center types .. 3 Identification by Original Handle Mechanism.

2 3 Procedure for Identifying Motor Control Center types .. 4 Series 2100/5 Star Product Description.. 5 Replacement Starter Units .. 6 15 Unit Options .. 16 18 Structure Parts .. 19 22 Unit Parts .. 23 24 Series C Retrofit Kits .. 25 Replacement Feeder Units (All Vintages) .. 27F2100 AdvantageSeries 2100/5 StarFreedomUnitrolF10 UnitrolType W9800 Unitrol11-300 RP04304003 EFor more information visit: renewal Parts Effective: December 2002 Page 3 Motor Control Center Type Series 2100/5 Star Identifying Motor Control Center types In most cases, it is possible to identify MCC design by handle type. Starter type, bucket width and door width can assist in identification.

3 Table 1. Identifying Motor Control Center types 1 MCC types were sometimes produced outside the time spans shown. This was due to the overlap of production when a new design was adopted. 2 The unit wrappers are mechanically identical for these designs. 3 9800 originally was supplied with Rotary. New replacement units are manufactured with slider handle mechanism. Identification by Original Handle Mechanism MCCTypeType of HandleMechanismOriginal MCCS tarter TypeBucket WidthInches (mm)Door WidthInches (mm)OriginalManufacturer 1 Starter Type(Installed in New Unit) F2100 2 LeverFreedom Series 13-3/4 ( )15-5/8 ( )Cutler-Hammer 1994 to Present FreedomAdvantage 2 LeverAdvantage13-3/4 ( )15-5/8 ( )Westinghouse until 1994 Cutler-Hammer 1994 to PresentAdvantageSeries 2100 2 LeverA20013-3/4 ( )15-5/8 ( )Westinghouse until 1994 Cutler-Hammer 1994 to PresentA2005 Star 2 LeverA20013-3/4 ( )15-5/8 ( )Westinghouse 1975 1987A200 Freedom Unitrol SliderFreedom Series 13-7/8 ( )15-1/2 ( )

4 Cutler-Hammer 1988 1994 FreedomF10 UnitrolSlider and Lever Citation14 ( )14-3/4 ( ) w/ Wireway19-1/2 ( ) w/o WirewayCutler-Hammer 1972 1989 FreedomType WSliderA200 or 11-20011-3/4 ( )13-3/8 ( )Westinghouse 1965 1975A2009800 UnitrolRotary 3 3 Star/Citation16-1/8 ( )19-3/8 ( )Cutler-Hammer 1956 1974 Freedom11-300 Rotary11-200 Lifeline Type N/A20015-3/4 ( )20 ( )Westinghouse 1950 1965A200 Freedom UnitrolF2100, Advantage, Series 2100/5 StarType W9800 Unitrol11-300 F10 Unitrol Slider9800 UnitrolF10 Unitrol Leverand 9800 Unitrol For more information visit: renewal Parts Page 4 Effective: December 2002 Motor Control Center Type Series 2100/5 Star Procedure for Identifying Motor Control Center types In the event that the nameplate is missing, it is possible to identify the MCC design by the type of handle mechanism, starter type, bucket width and door width.

5 Table 2. Identifying Motor Control Center types F2100 Freedom Unitrol9800 UnitrolAdvantageF10 Unitrol11-300 Series 2100/5 StarType W MCC TypeType of Handle MechanismStarter TypeBucket WidthInches (mm)Door WidthInches (mm)Cutler-HammerRenewal PartsPublication F2100 Advantage Series 2100 LeverLeverLeverFreedom SeriesAdvantageA20013-3/4 ( )13-3/4 ( )13-3/4 ( )15-5/8 ( )15-5/8 ( )15-5/8 ( )RP04304001 ERP04304002 ERP04304003E5 Star Freedom Unitrol F10 UnitrolLeverSliderLever/SliderA200 Freedom SeriesCitation13-3/4 ( )13-7/8 ( )14 ( )15-5/8 ( )15-1/2 ( )14-3/4 ( ) w/ Wireway or19-1/2 ( ) w/o WirewayRP04304003 ERP04304004 ERP04304005 EType W 9800 Unitrol 11-300 SliderRotaryRotaryA200 or 11-2003 Star and/or Citation11-200 Lifeline N and/or A20011-3/4 ( )16-1/8 ( )15-3/4 ( )13-3/8 ( )19-3/8 ( )20 ( )RP04304006E RP04304007 ERP04304008E RP04304003 EFor more information visit: renewal Parts Effective: December 2002 Page 5 Motor Control Center Type Series 2100/5 Star Series 2100/5 Star Product Description Introduced in 1975, the Westinghouse 5 Star MCC was the basis for the Series 2100 and Advantage designs.

6 The vertical structures are normally 20 inches ( mm) wide, 90 inches ( mm) high and 16 inches ( ) or 21 inches ( mm) deep. Vertical sections may be bolted together forming a single lineup with continuous horizontal bus and open horizontal wireways. Unit height is measured in 6 inch ( mm) incre-ments, up to a maximum of 72 inches ( mm) of usable vertical two-tone light/dark enamel paint system is used for this design. Ferro white is applied to the structural framework and units. ANSI 61 gray is applied to the roof and side sheets and all exterior doors. Starter units are 13-3/4 inches ( mm) Series 2100/5 Star starter unit s handle mechanism is a gray toggle type handle with a black exterior mounting panel and is used on the Advantage and Freedom 2100 designs.

7 Bus and bus support systems are typi-cally braced to withstand fault currents of 42,000A on the 5 Star and 65,000A on the Series 2100. Table 3. 2100 Product Rating Maximum Ratings 3-Phase, 600V, 600 hp, 3200A BusSeries F2100 StructureSeries F2100 Starter Unit For more information visit: renewal Parts Page 6 Effective: December 2002 Motor Control Center Type Series 2100/5 Star Series 2100/5 Star Replacement Starter Units How to Order When ordering a replacement unit, you receive: n Series C T HMCP. n A200 Starter. n Unit options as specified. n New steel wrapper, door and handle mechanism. n New stabs. n UL T label. Use the following steps for creating a catalog number for your specific application: Step 1 Select the correct replacement unit from Pages 6 27.

8 When selecting, you need to know the following: n MCC type. n Class of Unit (FVNR, FVR, Reduced Voltage Autotransformer or part Winding or Solid State, FV 2 Speed,1 Winding or 2 Speed, 2 Winding, etc.). n Starter size or horsepower rating. n Protection device (breaker or fusible). n Service voltage. n Control voltage. n Space required. Step 2 Verify required space is available. Step 3 Create a catalog number by selecting Catalog Codes from the columns per the example given. Step 4 Add modifications as required from the Unit Options on Pages 16 18 . Space available determines allowable options. Table 4. Catalog Numbering System ExampleTable 5. Full Voltage Non-Reversing Combination Starter HMCP (Must specify if HMCPE is required) NEMA T SizeMaximum HorsepowerHMCP SizeCatalog CodeServiceVoltageCatalog CodeControlVoltageCatalog CodeSpace Options Inches (mm)Catalog Code208V240V380V480V600V 1 1 3 1 3 1 2 5 10 1 3 10 3 10 3 7 15 30 FS206 AFS206 BFS206 CFS206D 208240380480575 BCDEF 120208240380480575 ABCDEF 12 ( ) High18 ( ) High SX 210 15 25 25 25 50 FS206E 208240380480575 BCDEF 120208240380480575 ABCDEF 12 ( ) High18 ( ) High SX 325 30 50 50 50100 FS206H 208240380480575 BCDEF 120208240380480575 ABCDEF 18 ( ) High24 ( )

9 High SX 440 50 75100100150 FS206L 208240380480575 BCDEF 120208240380480575 ABCDEF 18 ( ) High24 ( ) High SX 56075 60100125150150200150200250400 FS206 PFS206R 208240380480575 BCDEF 120208240380480575 ABCDEF 36 ( ) High SAdded OptionsUnit SizeC = CompactS = StandardX = OversizedControlVoltageA = 120VB = 208VC = 240VD = 380VE = 480VF = 575V Service VoltageB = 208VC = 240VD = 380VF S 2 0 6 C E A S C12 P10 P34 HMCP SizeSize, hp and Amperes RP04304003 EFor more information visit: renewal PartsEffective: December 2002 Page 7 Motor Control Center Type Series 2100/5 StarSeries 2100/5 Star Replacement Starter UnitsTable 6. Full Voltage Reversing Combination Starter HMCPT able 7. Full Voltage 2 Speed 1 Winding Constant/Variable Torque HMCP 11 For constant horsepower instead of constant/variable torque, see Option SV6 on Page HorsepowerHMCP SizeCatalog CodeServiceVoltageCatalog CodeControlVoltageCatalog CodeSpace Options Inches (mm)Catalog Code208V240V380V480V600V1 1 3 1 3 1 2 5 10 1 3 10 3 10 3 7 15 30FS216 AFS216 BFS216 CFS216D208240380480575 BCDEF120208240380480575 ABCDEF18 ( ) High24 ( ) HighSX210 15 25 25 25 50FS216E208240380480575 BCDEF120208240380480575 ABCDEF18 ( ) High24 ( ) HighSX325 30 50 50 50100FS216H208240380480575 BCDEF120208240380480575 ABCDEF24 ( )

10 HighS440 50 75100100150FS216L208240380480575 BCDEF120208240380480575 ABCDEF24 ( ) HighS55075 60100100150125200150200250400FS216 PFS216R208240380480575 BCDEF120208240380480575 ABCDEF54 ( ) HighSNEMASizeMaximum HorsepowerHMCP SizeCatalog CodeServiceVoltageCatalog CodeControlVoltageCatalog CodeSpace Options Inches (mm)Catalog Code208V240V380V480V600V1 1 3 1 3 1 2 5 10 1 3 10 3 10 3 7 15 30FS946 AFS946 BFS946 CFS946D208240380480575 BCDEF120208240380480575 ABCDEF18 ( ) High24 ( ) HighSX210 15 25 25 25 50FS946E208240380480575 BCDEF120208240380480575 ABCDEF18 ( ) High24 ( ) HighSX325 30 50 50 50100FS946H208240380480575 BCDEF120208240380480575 ABCDEF42 ( ) HighS440 50 75100100150FS946L208240380480575 BCDEF120208240380480575 ABCDEF42 ( ) HighS56075 60100125150150200150200250400FS946 PFS946R208240380480575 BCDEF120208240380480575 ABCDEF42 ( ) HighSFor more information visit: PartsPage 8 Effective: December 2002 Motor Control Center Type Series 2100/5 StarSeries 2100/5 Star Replacement Starter UnitsTable 8.