Transcription of WORK CELL DESIGN
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WORK CELL DESIGNP rinciples for Implementing Lean ManufacturingDefinitionCellular Flow Manufacturingis a method of organizing manual and machine operations in the most efficient combination to maximize value-added content and minimize FlowLean Building BlocksQuick ChangeoverStandardized WorkBatch ReductionTeamsQuality at Source5S SystemVisualPlant LayoutPOUSC ellular/FlowPull/KanbanTPMV alueStreamMapping Continuous ImprovementCellular FlowCellular Manufacturing Benefits Simplified scheduling and communication Minimal inventory needed between processes Increased visibility provide quick feedback and problem resolution Development of increased product knowledge workers are trained to understand the total process Shorter lead times Small lots and one piece flow to match customer demandCellular FlowWork Cell Realization of a Lean Process A work cell s effectiveness is not separable from related elements:-The product(s)-Workers must be able to manufacture and assemble the product to meet customer
Work Cell – Realization of a Lean Process •A work cell’s effectiveness is not separable from related elements: - The product(s) - Workers must be able to manufacture and assemble the product to meet customer demand [DFA, DFM] - A breadth of products often must be accommodated by a single
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