MODELS PD230 AND PD1230 Installation Instructions

1 Liquid Level Control SystemsPNEUMERCATORMODELS PD230 AND PD1230 Installation InstructionsTEL: (631) 293-8450 FAX: (631) 293-8533 WEBSITE: TECHNICAL SUPPORT1 (800) 209-7858 COPYRIGHT 2007 PNEUMERCATOR CO., 166 Rev. A (12/20/07)Page 1 of 8 Model PD2303x2 ChannelLightning Surge ProtectorModel PD12303x12 ChannelLightning Surge Protector4/12/2013 5:14:36 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev. A (12/20/07)Page 2 of 8 ENLARGED FOR CLARITYPD230 - 3x2 CHANNEL LIGHTNING SURGE PROTECTOR: Model PD230 providesprotection for up to (6) circuits when (2) PM305 or PM324 modules are installed. PD230s are generallyinstalled as close as practical to probes and/or SHOWNMODULEPM305-3 (3-PACK)PM324-3 (3-PACK)DESCRIPTION5V SURGE PROTECTOR MODULE24V SURGE PROTECTOR MODULETANK MONITORING CONSOLEPNEUMERCATOR E OR LDE SERIESPNEUMERCATOR TMS SERIESPD1230 - 3x12 CHANNEL LIGHTNING SURGE PROTECTOR: Model PD1230 providesprotection for up to (36) circuits when (12) PM305 or PM324 modules are installed.

2 PD1230s are generallyinstalled as close as practical to a tank monitoring console such as Pneumercator E, LDE or TMS OR PM324 - LIGHTNING SURGE PROTECTOR MODULE: Each moduleconsists of (3) independent circuits. The modules are polarized and must be installed as shown on page are sold (3) per pack separately from the PD230 and PD1230 consoles, see table 5:14:36 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev. A (12/20/07)Page 3 of 8 GENERAL OVERVIEW EXAMPLETYPICAL TANKW/ PROBE AND(2) 2-WIRESENSORSTYPICAL TANKW/ PROBE AND3-WIRESENSOR(2) 3-WIRESENSORSTANK MONITORING CONSOLE(TMS SERIES SHOWN) PD1230 TYPICAL TANKW/ PROBEPD230PD230PD230PD230 Refer to TMS Installation manual forWARNINGS and CAUTIONS beforeproceeding.

3 FAILURE TO COMPLYMAY RESULT IN PERSONAL INJURY,PROPERTY LOSS AND EQUIPMENTDAMAGE.!WARNINGTO EARTHGROUND2-WIRE3-WIRELS600ES825-100 SERIESLS600LD SERIESLS610 RSU801 RSU800(NON-DISCRIMINATING)TYPICAL PNEUMERCATOR SENSOR MODELSES825-200 SERIESHS100 DRSU800(DISCRIMINATING)2-WIRE3-WIRE *MP461 SCMP450 SMP461 SVMP462 SVMP463 SVTYPICAL PNEUMERCATOR PROBE MODELSMP451 SMP452S* (1) CONDUCTOR IS PROBE GROUND WIRE. SEE WIRING ON PAGE 5:14:37 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev. A (12/20/07)Page 4 of 8 EXTERNALBOTTOM LABELCOVER LABELGASKETSHORT SIDECOVER INSTALLATIONLONG SIDEIF YOUR ENCLOSURE DOESNOT HAVE AN ALIGNMENT PINAND/OR LABELS INSTALLED,ALIGN THE GASKET SHORTAND LONG SIDES AS SHOWNTO CREATE A WATERTIGHTSEAL WHEN THE COVER !

4 WALL MOUNT EXAMPLESCREW ANCHOR (4) MOUNTING SCREWS USE #6 X 3/4" LENGTHMOUNTING SCREWS(17/64" [ MM] MAX. SCREWHEAD DIA.)SECTION A-AAALID/COVERSHOWN FOR [100]SQ.(4)MOUNTINGHOLES2532 [20]GASKET21532 [62]11732 [39] 78 [ 22] THRU BOTH SIDESFOR 1/2" NPT WATERTIGHTFITTINGS OR METRICEQUIVALENTS338 [86]21932 [66]NOTES:1. ENCLOSURE RATING: UP TO NEMA 4X; IP 66, DIN DIMENSIONS: INCHES [MM].3. DRAWING SCALE: 1 PIN(SEE NOTE ABOVE) PD230 ENCLOSURE3316 [81]OVERALL HEIGHTALIGNMENT PIN1132 [9]OUTLINE DRAWING4/12/2013 5:14:39 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev. A (12/20/07)Page 5 of 8PD1230 ENCLOSUREOUTLINE DRAWINGSECTION A-AANOTES:1.

5 ENCLOSURE RATING: UP TO NEMA 4X; IP 66, DIN DIMENSIONS: INCHES [MM].3. DRAWING SCALE: 1 (4)MOUNTINGHOLES9116 [230]13 [330]WALL MOUNT EXAMPLESCREW ANCHOR (4) MOUNTING SCREWS #1/4 X 2 3/4" LENGTH MOUNTINGSCREWS PREFERRED IF HEAD 7/16" [11 MM] OR LESS, OTHERWISEUSE #10 X 2 3/4" LENGTH SCREWS11132 [34]12732 [310]7332 [180]2532 [20]32132 [93]2132 [52]2 [51](2) 138 [ 35] HOLEFOR 1" NPT WATERTIGHTFITTINGS OR METRICEQUIVALENTS 78 [ 22] HOLEFOR 1/2" NPT WATERTIGHTFITTING OR METRICEQUIVALENT438 [111]OVERALLHEIGHT4/12/2013 5:14:40 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev. A (12/20/07)Page 6 of 8123123 PROBES OR SENSORSFIELD123 123 NOTES:1.

6 THE PROBE FIELD CABLE SHIELD WIRE MUST BE CONNECTED IN THE PD1230 CONSOLE AND SHOULD BE CUT BACK AND LEFT UNTERMINATED AT THE FOR THE MP45xS SERIES PROBE GROUND WIRE TO BE EFFECTIVE, THE PD230 ENCLOSURE MUST BE PROPERLY GROUNDED BY A QUALIFIED INSTALLER USING RIGID METAL CONDUIT OR OTHER APPROVED PD230 WIRING123123 PROBES OR SENSORSFIELD123 123 FROM MP45xSSERIES PROBEGRNWHTBLKREDBLKREDBLKFROM 2-WIRESENSOR #2 FROM 2-WIRESENSOR #1 IMPORTANT!WIRED CIRCUITS ARE NOT FUNCTIONAL UNTIL THE REQUIRED MODULES ARE INSTALLED (SEE PAGE 8 FOR Installation ). THE PM305/324 LEFT SIDE MODULE PROTECTS THE (3) "GROUP 1" CIRCUITS ONBOTH SIDES WHILE THE RIGHT SIDE MODULE PROTECTS THE (3) "GROUP 2" CIRCUITS ON BOTH 3-WIRESENSORTO PD1230 REDBLKPROBE FIELD CABLE(SEE NOTE 1 BELOW)PROBE FIELD CABLE(SEE NOTE 1 BELOW)EXAMPLE #2: WIRING FOR MP46xS SERIES PROBE AND 3-WIRE SENSORFROM MP46xSSERIES PROBEREDBLKBLK"W" = WHITE; "G" = GREEN12121212 REDW OR GBLKREDW OR GPROBE GROUND WIRE(SEE NOTE 2)EXAMPLE #1: WIRING FOR MP45xS SERIES PROBE AND (2) 2-WIRE SENSORS(2) CONNECTORSFOR PM305/324 MODULES(SEE PAGE 8 FOR Installation )(2) CONNECTORSFOR PM305/324 MODULES(SEE PAGE 8 FOR Installation )WARNING!

7 TURN OFF POWER TOTANK MONITORINGCONSOLE(S) BEFOREWIRING. INSTALL THEREQUIRED PM305/324 MODULES IN THE PD230 AND PD1230 BEFORESWITCHING ON PD1230 SENSOR FIELD CABLESSENSOR FIELD CABLE4/12/2013 5:14:42 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev. A (12/20/07)Page 7 of 8123112311232123212331233123101231012311 123111231212312 INSTRUMENTATIONFIELDEARTH GNDNOTES:1. THE PROBE FIELD CABLE SHIELD WIRE MUST BE CONNECTED IN THE PD1230 CONSOLE AND SHOULD BE CUT BACK AND LEFT UNTERMINATED AT THE WARNING: TO INSURE INTRINSIC SAFETY, A 12 AWG WIRE MUST BE CONNECTED TO EACH TERMINAL. EACH WIRE MUST THEN BE CONNECTED TO THE SYSTEM EARTH GROUND (GROUND BUSS BAR) AT THE SERVICE PANEL.

8 THE RESISTANCE BETWEEN THE EARTH GROUND TERMINAL BLOCK AND EARTH GROUND SHALL BE LESS THAN 1 PD1230 WIRINGEXAMPLE: WIRING FOR PROBE, 2-WIRE SENSORS AND 3-WIRE SENSOR1234123412351235123612361237123712 38123812391239 WARNING!TURN OFF POWER TOTANK MONITORINGCONSOLE(S) BEFOREWIRING. INSTALL THEREQUIRED PM305/324 MODULES IN THE PD230 AND PD1230 BEFORESWITCHING ON !WIRED CIRCUITS ARE NOT FUNCTIONAL UNTIL THE REQUIRED MODULES ARE INSTALLED (SEEPAGE 8 FOR Installation ). EACH PM305/324 MODULE PROTECTS (3) CIRCUITS ON BOTH SIDESFOR GROUPS 1 TO WIRETO PD230sTO TANKMONITORINGCONSOLETO EARTHGROUND(SEE NOTE 2)(12) CONNECTORSFOR PM305/324 MODULES(SEE PAGE 8 FOR Installation )"W" = WHITE"G" = GREENSHIELD WIREREDBLKREDW OR GBLKREDBLKREDBLKREDBLKREDW OR GBLKREDBLKREDBLKPROBE FIELD CABLE3-WIRE SENSOR FIELD CABLE2-WIRE SENSOR #1 FIELD CABLE2-WIRE SENSOR #2 FIELD CABLEPROBE FIELD CABLE3-WIRE SENSOR FIELD CABLE2-WIRE SENSOR #1 FIELD CABLE2-WIRE SENSOR #2 FIELD CABLE4/12/2013 5:14:44 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, 166 Rev.

9 A (12/20/07)Page 8 of 8 CONNECTORPOLARIZING KEYDO NOT REMOVEPM305/324 MODULEPOLARIZING CUTOUTMODULE Installation : Align cutout with polarizing key for correct Installation of module asshown below. In addition, the "FIELD" side of the module must be on the same side as the "FIELD" wordingon the circuit boards for PD230 and CIRCUIT BOARDPD230 CIRCUIT BOARDPM305/324 MODULEPOLARIZING CUTOUTCONNECTORPOLARIZING KEYDO NOT REMOVEMODULE TESTING: Modules can only be tested in the PD1230 . Insert module into test connector andobserve the LEDs. LEDs #1 to #3 (F1 - F3) indicate good circuits. LED #4 indicates a good battery. If LED#4 does not indicate, replace the standard 9V battery and continue the test.

10 The (3) module circuits areindependent, therefore if (1) circuit fails the other (2) will continue to protect wiring. However, If the failedcircuit is protecting wiring, the module must be replaced as soon as possible. See page 2 for Pneumercatormodule order BATTERYLED #1 (F1)FOR CIRCUIT 1 MODULELED #2 (F2)FOR CIRCUIT 2 LED #3 (F3)FOR CIRCUIT 3 LED #4 FOR BATTERYPM305/324 MODULEMODULE TEST CONNECTORPD1230 CIRCUIT BOARD"FIELD" ONSAME SIDE"FIELD" ON SAME SIDE4/12/2013 5:14:47 PM, 1:1, COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.