00-20-1 - tinker.af.mil

1 TO 00-20-1 TECHNICAL MANUALAEROSPACE EQUIPMENT MAINTENANCE INSPECTION,DOCUMENTATION, POLICIES, AND PROCEDURES(ATOS-HILL)THIS MANUAL SUPERSEDES TO 00-20-1 , DATED 1 APRIL QUESTIONS CONCERNING TECHNICAL CONTENT OF THIS TECHNICAL MANUAL, CONTACT THE APPLICABLE TECHNICALCONTENT MANAGER (TCM) LISTED IN THE ENHANCED TECHNICAL INFORMATION MANAGEMENT SYSTEM (ETIMS). HQAFMC/A4FI, WPAFB, OH IS THE APPROVAL AND WAIVER AUTHORITY FOR THIS TECHNICAL STATEMENT A: Approved for public release; distribution unlimited. HQ AFMC/PA Certificate Number AFMC recommended changes or problems with this technical order to the applicable TO Manager (TM) listed in ETIMS using theRecommended Change Process outlined in accordance with (IAW) TO under authority of the Secretary of the Air Force11 JULY 2016TO 00-20-1 INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES. LIST OF EFFECTIVE PAGESNOTE: The portion of the text affected by the changes is indicated by a vertical line in the outermargins of the page.

2 Changes to illustrations are indicated by shaded or screened areas,or by miniature pointing of issue for original and changed pages 0 .. 11 July 2016 TOTAL NUMBER OF PAGES IN THIS MANUAL IS 126, CONSISTING OF THE FOLLOWING:Page*ChangePage*ChangePage* 0A .. 0i - 0vi 01-1 - 02-1 - 03-1 - 03-6 04-1 - 04-6 05-1 - 05-46 06-1 - 06-6 07-1 - 07-12 08-1 - 09-1 - 09-8 010-1 - 010-4 0A-1 - 0A-4 0B-1 - 0C-1 - 0*Zero in this column indicates an original pageAUSAFTO 00-20-1 TABLE OF CONTENTSC hapterPageFOREWORD .. v1 GENERAL .. for Technical Order Changes .. Maintenance Operations ..1-12 AEROSPACE VEHICLE INSPECTIONS .. Requirements .. Cycle .. Flying Period .. Inspections (PR) .. Inspection (EOR).. Inspection (TH).. Turn Inspection (QT) .. Post-Flight (BPO) Pre-Flight/Basic Post-Flight (PR/BPO) Inspection.

3 Post-Flight Inspection (HPO) .. Inspection (PE).. Inspections (PH).. Inspection (ISO) .. (MIN) ISO .. (MAJ) ISO .. Station Check (HSC) Depot Maintenance (PDM) .. Vehicle Manufacturer Inspections .. Calendar Inspections .. Inspections .. Time Inspections (OTI) .. Process Inspection (IPI).. Vehicles in Storage .. Work Cards (AFTO Form 26) .. Responsibility for Work Accomplished by Depot or Contractor Field Teams (DFT/CFT) .. Life Extension Program (SLEP)..2-93 AEROSPACE EQUIPMENT FORMS DOCUMENTATION .. Information Systems (MIS).. Forms .. Date Signature .. Notes .. of .. of Documents ..3-3iTO of Documents During Extended Storage .. Card/Fuel Identiplate .. of USAF Aerospace Vehicle by Bailment Contractors and Air Carrier Contract Operators .. of Documents During Depot Maintenance.

4 Classified Equipment ..3-54 SYMBOLS AND THEIR USE .. X .. Diagonal .. Red Symbol Symbols After an Original Entry .. a Red X for One-Time Flight .. W (ICBM ONLY) .. FORM 781 SERIES .. Purpose of AFTO Form 781 .. Device Within the Binder .. Operational Checks and Functional Check Flights (FCF) .. Engine Form 781, ARMS Aircrew/Mission Flight Data Document (Figure 5-1 and Figure 5-2) .. Form 781A, Maintenance Discrepancy and Work Document (Figure 5-3 and Figure 5-4) .. Form 781B, Communications Security (COMSEC) Equipment Record (Figure 5-5).. Form 781C, Avionics Configuration and Load Status Document (Figure 5-6 andFigure 5-7) .. FORM 781E, ACCESSORY REPLACEMENT (Figure 5-8 and Figure 5-9).. FORM 781F, AEROSPACE VEHICLE IDENTIFICATION DOCUMENT (Figure 5-10).

5 Form 781G, General Mission Classification-Mission Symbols (Figure 5-11 andFigure 5-12) .. Form 781H, Aerospace Vehicle Flight Status and Maintenance Document (Figure 5-13and Figure 5-14) .. Form 781J, Aerospace Vehicle Engine Flight Document (Figure 5-15 and Figure 5-16) .. Form 781K, Aerospace Vehicle Inspection, Engine Data, Calendar Inspection, andDelayed Discrepancy Document (Figure 5-17 and Figure 5-18) .. Form 781M, Status Symbols and Functional System Codes (Figure 5-19 andFigure 5-20) .. FORM 781P, SUPPORT GENERAL DOCUMENTATION (Figure 5-21) ..5-446 ACCESSORY REPLACEMENT AND REUSE Replacement and Reuse .. Item (TCI) Replacement Policies .. Item Reuse EQUIPMENT (SE) .. Requirements .. Reserve Material (WRM) or Mobility Equipment Document Administration .. Form 244, Part I.

6 Form 244, Part II .. Form 244, Part Form 244, Part IV ..7-5iiTO Form 244/245, Part Form Instructions .. Out AFTO Form 244 , STORAGE, AND DEPOT MAINTENANCE .. Aerospace Vehicles .. Form 290, Aerospace Vehicle Delivery Receipt .. of Aerospace Vehicles for Delivery to a Depot/Contractor Facility .. of Aerospace Vehicle for Transfer by One-Time of Aerospace Vehicle to be Transferred Sold or Disposed ..8-89 MAINTENANCE HISTORICAL DOCUMENTATION .. Maintenance Historical Documentation Requirements .. Procedures .. Form 95, Significant Historical Data Record (Figure 9-1) .. Form 95 Entries .. Form 95, Special Applications .. and Disposition of Historical Records ..9-410 ICBM FACILITY AND SUPPORT EQUIPMENT INSPECTIONS .. Requirements ..10-3 AMAINTENANCE TERMS .. of Frequently Used Maintenance Terms.

7 A-1 BAPPLICABLE TECHNICAL ORDERS AND SUPPORTING DIRECTIVES .. Technical Directives .. B-1 CLIST OF ACRONYMS .. C-1 LIST OF ILLUSTRATIONSN umberTitlePage2-1 AFTO Form 26, Aerospace Vehicle Inspection Work FORM 781, ARMS Aircrew/Mission Flight Data Document (Front) ..5-45-2 AFTO FORM 781, ARMS Aircrew/Mission Flight Data Document (Reverse)..5-55-3 AFTO FORM 781A, Maintenance Discrepancy and Work FORM 781A, Maintenance Discrepancy and Work Document (Reverse) ..5-125-5 AFTO FORM 781B, Communication Security (COMSEC) Equipment Record ..5-145-6 AFTO FORM 781C, Avionics Configuration and Loads Status Document ..5-165-7 AFTO FORM 781C, Avionics Configuration and Load Status Document (Reverse)..5-175-8 AFTO FORM 781E, Accessory Replacement Document ..5-215-9 AFTO FORM 781E, Accessory Replacement Document.

8 5-225-10 AFTO FORM 781F, Aerospace Vehicle identification FORM 781G, General Mission Classifications-Mission Symbols ..5-25iiiTO 00-20-15-12 AFTO FORM 781G, General Mission Classifications-Mission (Reverse) ..5-265-13 AFTO FORM 781H, Aerospace Vehicle Flight Status and Maintenance FORM 781H, Aerospace Vehicle Flight Status and Maintenance Document (Reverse)..5-325-15 AFTO FORM 781J, Aerospace Vehicle Engine Flight Document ..5-355-16 AFTO FORM 781J, Aerospace Vehicle Engine Flight Document (Reverse)..5-365-17 AFTO FORM 781K, Aerospace Vehicle Inspection, Engine Data, Calendar Inspection and DelayedDiscrepancy Document ..5-395-18 AFTO FORM 781K, Aerospace Vehicle Inspection, Engine Data, Calendar Inspection and DelayedDiscrepancy Document (Reverse) ..5-405-19 AFTO FORM 781M, Status Symbols and Functional System FORM 781M, Status Symbols and Functional System Codes (Reverse).

9 5-435-21 AFTO FORM 781P, Support General Documentation ..5-457-1 AFTO FORM 244, Industrial/Support Equipment Record ..7-87-2 AFTO FORM 244, Industrial/Support Equipment Record (Reverse) ..7-97-3 AFTO FORM 245, Industrial Support Equipment (Continuation) ..7-107-4 AFTO FORM 245, Industrial Support Equipment (Continuation) ..7-118-1 AFTO FORM 345, Aerospace Vehicle Transfer Inspection Checklist and Certification (Front) ..8-58-2 AFTO FORM 345, Aerospace Vehicle Transfer Inspection Checklist and Certification (Reverse)..8-68-3 AFTO Form 290, Aerospace Vehicle Delivery Receipt ..8-79-1 AFTO FORM 95, Significant Historical Data (Front) ..9-69-2 AFTO FORM 95, Significant Historical Data (Back) ..9-710-1 IMDS ''Verify Equip Status'' ..10-2 LIST OF TABLESN umberTitlePage6-1 Red Symbol Entries for Installed Aerospace Equipment Time Change Time Change Items Where Previous Operating Time is Unknown or Known to be Invalid.

10 6-5ivTO technical manual provides a description of the Aero-space Equipment Maintenance Inspection, Documentation,Policies, and Procedures. Instructions for safe and properstorage, handling, inspection, testing, maintenance, andpreparation for use are also OF THIS table of contents indicates chapter, paragraph, title, andpage numbers to facilitate location of information. Illustra-tions, tables, and diagrams, when applicable, are locatedthroughout the publication to supplement the text list of illustrations and a list of tables indicate thenumber, title, and location. Abbreviations, phrases, andwords which are on a decal, a placard or an engraving areset forth in the text exactly as they appear on the decal, theplacard or the word SHALL is used to express a provision that isbinding. The words SHOULD and MAY are used when itis necessary to express nonmandatory provisions.