2 EATON

1 EATON Synflex Power Swaging Machines operating manual E-HOOV-TT002-E May 2015 2 Table of ContentsContents1 Preliminary comments Manufacturer of the unit Machine type, year built, serial number Hazard and information symbols used Warranty 32 Scope of supply 3 Power Swaging Machine 3 Documentation 3 Breather cap 3 Manual control valve handle 33 Appropriate use 34 Obligations of the owner 35 Safety information 36 Residual risks 47 Labelling points Warning sign Warning of dangerous electrical voltage Prohibition sign Machine only to be operated by one person Warning sign Warning of hand injury Type plate 48 Technical data, factory settings.

2 Standards Technical data Factory settings Standards 49 Transport Initial transport Transport to another place after first use 4-510 Initial installation and setup Mechanical installation Breather cap installation Manual Control Valve Handle installation Installation of dies and pushers Plugging in electrical outlet Lubricating the swage die Switching the unit on 611 Operating the Swager unit Moving the cylinder up Inserting the hose assembly Swaging process Stop downward movement Shut down in case of emergency Changing dies and pushers Cleaning the unit Switching the unit off 712 Maintenance and adjustment work Preparing the unit for maintenance work Adjustment of Automatic Return Stop Position General Maintenance Instruction Die Alignment in the Swager Base Adjustment of Alignment Rolls Refill hydraulic oil reservoir Replacement Parts Hydraulic oil specification 913 Troubleshooting 914 Component description 10-1215 Electrical circuit diagrams 13-14 Declaration of Conformity 15 EATON Synflex Power Swaging Machines operating manual E-HOOV-TT002-E May 2015 31 Preliminary Manufacturer of the unitThis operating manual is a constituent part of the scope of supply.

3 We reserve the right to make changes to the data and illustrations referred to in this operating manual resulting from further technical manual contains information necessary for the proper setup and operation of the Mark IX series power swaging machines. This manual must be read and understood by the person (s) responsible for this equipment if functionality and long service life are to be , translation, duplication and copying in any form, also as excerpts, require the prior written approval of the operating manual is not of the unit: EATON Industries LP Hauptstrasse 150 53797 Lohmar Germany Phone: +49 (0)2246 1009101 Machine type, year built, serial numberType: Mark IX Series Power Swaging Machine for hydraulic assemblyYear built: See type plate of machineSerial number: See type plate of Hazard and information symbols usedThe following symbols are used in this operating Note.

4 Designates information for Attention! Designates hazards through material damageS Danger! Designates hazards to life and limb for operators or third WarrantyThe warranty of the machine is 24 months from purchase becomes null and void If damages or malfunctions are caused by using spare parts that had not been approved by the manufacturer If damages or malfunctions occur through failure to comply with this operating manual if the unit is used in a way that had not been intended If damages or malfunctions occur through incorrect maintenance or repair work by persons who have neither been trained nor authorised to do Scope of supplyThe following components are included in the scope of supply.

5 Power Swaging Machine Including pump motor unitType specification:4530-009S2 110/220 V Single Phase/50 Hz Power supply ready to plug Hydraulic unit filled with oil Documentation Operating manual Breather cap Manual control valve handle3 Appropriate useThis machine is designed expressly for the purpose of swaging Synflex approved couplings and hose together using appropriate Synflex die sets and pushers. EATON Corporation cannot be responsible for property damage or personal injury that may result from swaging other brands of fittings and hose together nor from the intentional misuse of this unit has been designed for use in enclosed unit must be used and operated in accordance with the details given in this operating manual.

6 Any other form of use in not appropriate and can lead to injury and material damage, including damage to the Obligations of the ownerThe owner of the unit must ensure that it is only used for the intended purpose so that hazards of all kinds to life and limb for the operators or third parties can be owner must ensure that the relevant accident prevention regulations and other safety-related rules are complied owner must ensure that the operating manual of the unit is accessible to the operator at all times. He must ensure that the operator has read the entire operating manual and has understood its owner is to draw up a standard operating procedure in which the work flows at the unit are Safety informationS It is forbidden to change the adjustment on the hydraulic valve block as this may change safety relevant speed Only suitably instructed operator personnel with the appropriate training may operate the Only suitably instructed service personnel with the appropriate training and using suitable tools may carry out repair and maintenance work on the The relevant applicable regulations concerning accident prevention and safety at work must

7 Be complied with during operation, maintenance and repair of the The electrical control box may only be opened by electrically instructed Any unexpected changes change the overall design and concept of the unit. It is therefore forbidden to convert or modify the unit on your own If any defects or damage are found in the unit it may not be used any further until the defects have been Synflex Power Swaging Machines operating manual E-HOOV-TT002-E May 2015 46 Residual risksThe unit was designed and manufactured to the current state of the technical art. Despite that, the following residual risks can still occur even during correct and appropriate use of the unit: The supply to the electrical control box is always live up to the main Labelling Warning sign Warning of dangerous electrical voltage There are dangers from electrical voltages when opening the control panel and also the control cabinet of the control cabinets have the warning sign warning of dangerous electrical voltage.

8 S The control cabinet may only be opened by a trained Prohibition sign Machine only to be operated by one person There are dangers from operating the unit by two operators. Therefore the machine may only be operated by one the front side of the hydraulic cylinder there is a prohibition sign Machine only to be operated by one person . Warning sign Warning of hand injury There are dangers from reaching into moving mechanical parts during operation or activating the hydraulic function during maintenance, cleaning the front side of the hydraulic cylinder there is a warning sign Warning of hand injury . Type plateThe type contains the following information Type (Typ): Supply voltage (Spannung) Power (Leistung) Year built (Baujahr) Machine number (Masch.)

9 Nr.) CE marking8 Technical data, factory settings, Technical dataDesignation ValueSupply voltage4530-009S2 110/220V, single phase / 50 HzAmbient temperature 10 35 CWeight 60,5 kgMax. lowering speed (without pressing) 42,0 mm/sMax. lowering speed (during pressing) 7,0 mm/sMax. lifting speed 42,0 Factory settingsThe pressure relief valves on the Directive Control Valve block are adjusted at the Danger of injury! The adjustment of the relief valves determines the swaging speed and is therefore a safety relevant issue. It is forbidden to change the adjustment StandardsThe contents of and information from the following directives and regulations are complied with in the design and construction of this unit.

10 EN 982 Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics EN 1037 Safety of machinery - Prevention of unexpected start-up EN 60204-1 Safety of machinery - Electrical equipment of machines EN ISO 12100 Safety of machinery - General principles for design EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems EN ISO 13849-2 Safety of machinery - Safety-related parts of control systems - Part 2: Validation EN ISO 14121-1 Safety of machinery - Risk assessment9 Initial transportR Danger of Injury! The weight of the unit is 60,5 kgThe unit is delivered to the end customer in a pallet box.