5000M CNC Programming & Operations Manual - …

1 5000M CNC Programming and Operations Manual CNC Programming and Operations Manual P/N 70000508G - Warranty All rights reserved. Subject to change without notice. iii 21-January-06 Warranty ANILAM warrants its products to be free from defects in material and workmanship for one (1) year from date of installation. At our option, we will repair or replace any defective product upon prepaid return to our factory. This warranty applies to all products when used in a normal industrial environment. Any unauthorized tampering, misuse or neglect will make this warranty null and void. Under no circumstances will ANILAM, any affiliate, or related company assume any liability for loss of use or for any direct or consequential damages. The foregoing warranties are in lieu of all other warranties expressed or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

2 The information in this Manual has been thoroughly reviewed and is believed to be accurate. ACU-RITE Companies, Inc. reserves the right to make changes to improve reliability, function or design without notice. ACU-RITE Companies, Inc. assumes no liability arising out of the application or use of the product described herein. All rights reserved. Subject to change without notice. Copyright 2006 ACU-RITE Companies, Inc. CNC Programming and Operations Manual P/N 70000508G - Contents All rights reserved. Subject to change without notice. v 21-January-06 Section 1 - Introduction Effectivity Notation .. 1-1 Getting Started .. 1-2 Programming 1-3 1-3 Axis 1-3 X Axis .. 1-3 Y Axis .. 1-4 Z Axis .. 1-4 Defining Positions .. 1-4 Polar 1-5 Absolute Positioning .. 1-5 Incremental Positioning .. 1-6 Angle Measurement .. 1-6 Plane Selection.

3 1-7 Arc 1-8 Section 2 - CNC Console and Software Basics The 2-1 Keypad .. 2-2 Alphanumeric 2-2 Editing Keys .. 2-5 CNC Keyboard (Option) .. 2-5 Soft Keys (F1) to (F10).. 2-6 Manual Panel .. 2-6 Software Basics .. 2-6 Pop-Up 2-6 Screen 2-6 Clearing Entries .. 2-6 Operator Prompts .. 2-7 2-7 Typing Over and Inserting Text .. 2-7 Deleting Text .. 2-7 Messages/Error 2-8 Section 3 - Manual Operation and Machine Setup Powering On the 3-1 Shutting Down the CNC .. 3-1 Emergency Stop (E-STOP) .. 3-1 Activating/Resetting the Servos .. 3-2 Manual Panel .. 3-2 Manual Panel 3-3 Manual Panel 3-4 Manual Mode Screen .. 3-5 Machine Status Display Area Labels .. 3-6 Program Area 3-6 Manual Mode Settings .. 3-7 Activating Manual Mode Rapid or 3-9 Adjusting Rapid Move Speed .. 3-9 Absolute 3-9 CNC Programming and Operations Manual P/N 70000508G - Contents vi All rights reserved.

4 Subject to change without notice. 21-January-06 Jog 3-10 Changing the Jog Mode .. 3-10 Selecting an Axis .. 3-10 Jogging the Machine (Incremental Moves) .. 3-11 Jogging the Machine (Continuous Moves) .. 3-11 Manual Data Input Mode .. 3-11 Using Manual Data Input Mode .. 3-12 Operating the Handwheel (Optional) ..3-12 Section 4 - Preparatory Functions: G-Codes Rapid Traverse (G0).. 4-2 Linear Interpolation (G1) .. 4-3 Angular Motion Programming 4-4 Circular Interpolation (G2 and G3) .. 4-5 Examples of Circular 4-6 Dwell (G4) .. 4-9 Programming Non-modal Exact Stop Check (G9)..4-10 Plane Selection (G17, G18, G19).. 4-10 Setting Software Limits (G22).

5 4-12 Returning to Reference Point (Machine Home) (G28).. 4-14 Automatic Return from Reference Point (G29)..4-15 Probe Move (G31).. 4-15 Fixture Offsets (Work Coordinate System Select), (G53).. 4-16 Fixture Offset Table .. 4-16 Activating the Fixture Offset 4-16 Changing Fixture Offsets in the Table .. 4-17 Adjusting Fixture Offsets in the Changing Fixture Offsets Using Calibrate Soft Keys .. 4-17 G53 Programming 4-17 Modal Corner Rounding/Chamfering (G59, G60) ..4-18 In-Position Mode (Exact Stop Check) (G61) ..4-20 Automatic Feedrate Override for Arcs (G62, G63).. 4-20 Contouring Mode (Cutting Mode) (G64) .. 4-21 User Macros (G65, G66, G67) .. 4-21 Axis Rotation (G68) .. 4-24 Activating Inch (G70) or MM (G71) 4-28 Axis Scaling (G72) .. 4-29 Activating Absolute (G90) or Incremental (G91) 4-29 Absolute Zero Point Programming (G92) .. 4-30 Feed in IPM (G94).. 4-30 Feed Per Revolution (G95).

6 4-30 Adjusting Feedrate .. 4-31 Section 5 - Ellipses, Spirals, Canned Cycles, and Subprograms Ellipses (G5).. 5-1 Spiral (G6).. 5-3 Canned Cycles .. 5-5 Drilling, Tapping, and Boring Canned Cycles (G81 to G89) .. 5-5 Cancel Drill, Tap, or Bore Cycle (G80) ..5-6 Spot Drilling (G81) .. 5-6 Counterboring (G82).. 5-6 Peck Drilling (G83) .. 5-7 Tapping (G84) .. 5-8 CNC Programming and Operations Manual P/N 70000508G - Contents All rights reserved. Subject to change without notice. vii 21-January-06 Boring, Bi-directional (G85) .. 5-9 Boring, Unidirectional (G86) .. 5-9 Chip Breaker Peck Cycle (G87)..5-10 Flat Bottom Bi-Directional Boring (G89) ..5-11 Drilling 5-11 Pattern Drill Cycles .. 5-13 Bolt Hole Circle (G79).. 5-13 Hole Pattern (G179) .. 5-14 Pocket Cycles .. 5-16 Draft Angle Pocket Cycle (G73)..5-17 Frame Pocket Milling (G75).. 5-19 Hole Milling (G76).. 5-21 Circular Pocket Milling (G77).

7 5-23 Rectangular Pocket Milling (G78) ..5-25 Area Clearance (Irregular) Pocket Milling (G169).. 5-27 Pockets with Islands (G162) .. 5-29 Irregular Pocket Examples .. 5-32 Facing Cycle (G170).. 5-34 Circular Profile Cycle (G171) .. 5-36 Rectangular Profile Cycle (G172) ..5-38 Thread Mill Cycle (G181).. 5-40 Plunge Circular Pocket Milling (G177).. 5-44 Plunge Rectangular Pocket Milling (G178) ..5-46 Mold Rotation (G45) .. 5-47 Elbow Milling Cycle (G49) .. 5-58 5-63 Subprogram Addresses .. 5-63 Repetition of Subprogram (Loop) .. 5-64 Calling a Subprogram from a Subprogram ..5-64 End of Subprogram (M99) with a Subprogram for Multiple Parts Loop and Repeat Function .. 5-68 Probing Cycles .. 5-71 Tool Probe Cycles .. 5-71 Spindle Probe Cycles .. 5-86 Section 6 - Program Editor Activating the Program 6-1 Activating Edit Mode from the Manual 6-1 Activating Edit Mode from the Program 6-1 Activating Edit Mode from Draw Graphics.

8 6-1 Editing Soft 6-2 Marking Programming Blocks .. 6-3 Unmarking Program 6-3 Saving Edits .. 6-4 Canceling Unsaved Edits .. 6-4 Deleting a Character .. 6-4 Deleting a Program 6-4 Undeleting a Block .. 6-5 Canceling Edits to a Program Block .. 6-5 Inserting Text without Overwriting Previous Text .. 6-5 Inserting Text and Overwriting Previous Advancing to the Beginning or End of a Block .. 6-6 CNC Programming and Operations Manual P/N 70000508G - Contents viii All rights reserved. Subject to change without notice. 21-January-06 Advancing to the First or Last Block of a 6-6 Searching the Program Listing for Selected 6-6 Going to a Block of the Program Listing.

9 6-7 Replacing Typed Text with New Text .. 6-8 Scrolling Through the Program .. 6-9 Paging Through the 6-9 Inserting a Blank 6-9 Abbreviating Statements .. 6-9 Copying Program 6-11 Pasting Blocks within a 6-12 Recording Keystrokes .. 6-12 Retrieving Recorded Keystrokes .. 6-12 Repeating a Command or Key .. 6-13 (Re)numbering Program Blocks .. 6-13 Printing the Entire Program .. 6-14 Printing a Portion of a Program .. 6-14 Accessing the Most Recently Used Programs .. 6-15 Opening Another Program from the Program Listing .. 6-15 Copying Blocks to Another Program ..6-16 Copying an Entire Program into Another 6-16 Including Comments in a Program 6-17 Section 7 - Edit Help Main Edit Help Menu .. 7-3 Help Template Menu .. 7-4 Help Graphic Screens .. 7-6 Edit Help Soft Keys .. 7-7 Edit Help 7-8 Using Help Graphic Screens to Enter Program Blocks .. 7-10 Line 7-12 Endpoint and Angle Arcs.

10 7-15 Multiple Move 7-21 Modal G-Code 7-31 G-Code Listing .. 7-32 Entering a G-Code .. 7-32 Entry Fields .. 7-33 M-Code Listing .. 7-34 Entering an M-Code .. 7-35 Typing in Address Words .. 7-35 Typing in 7-36 Section 8 - Viewing Programs with Draw Starting Draw .. 8-1 Draw Screen 8-2 Putting Draw in Hold .. 8-3 Canceling Draw .. 8-3 Draw Parameters .. 8-4 Tool On or Off .. 8-4 Drawing Compensated Moves .. 8-5 Showing Rapid 8-5 Setting Grid Line 8-6 CNC Programming and Operations Manual P/N 70000508G - Contents All rights reserved. Subject to change without notice. ix 21-January-06 Setting Grid Size .. 8-6 Putting Draw in Motion, , or Auto Mode .. 8-6 Automatic Draw Restart .. 8-7 Erasing the Draw Display .. 8-8 Running Draw for Selected Blocks .. 8-8 Starting Draw at a Specific Block .. 8-8 Ending Draw at a Specific 8-9 Adjusting Draw Display .. 8-9 Fitting the Display to the Viewing Scaling the Display by a 8-10 Using the Window Zoom.