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1 Service Manual Serial Number Range GR -12 from GR05-5001. GR -15 from GR05-5001. GR -20 from GR05-5001. QS-12R from QS09-101. QS-15R from QS09-101. QS-20R from QS09-101. QS-12W from QS09-101. QS-15W from QS09-101. QS-20W. Part No. 84700 . from QS09-101. Rev C1. January 2011. January 2011. Introduction Important Serial Number Information Read, understand and obey the safety rules and Genie Industries offers the following Service operating instructions in the appropriate Operator's Manuals for these models: Manual on your machine before attempting any maintenance procedure. Title Part No. Basic mechanical, hydraulic and electrical Genie Runabout Service Manual, skills are required to perform most procedures.

2 First Edition However, several procedures require specialized (before serial number GR05-5001) .. 72965. skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Genie dealer service center. Compliance Machine Classification Group A/Type 2,3 as defined by ISO 16368. Machine Design Life Unrestricted with proper opeation, inspection and scheduled maintenance. Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice.

3 Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Contact Us: Copyright 2001 by Genie Industries e-mail: 84700 Rev C September 2009. Second Edition, Third Printing "Genie" is a registered trademark of Genie Industries in the USA and many other countries. "GR" is a trademark of Genie Industries. Printed on recycled paper Printed in ii GR-12 GR-15 GR-20 Part No. 84700 . September 2009. INTRODUCTION. Serial Number Legend MANUFACTURED BY/FABRIQUE PAR: Genie Industries 18340 NE 76th Street Redmond, WA 98052 USA.

4 Model: GR-15. Serial number: GR05-1234. Model year: 2008 Manufacture date: 4/14/08. Elec/Hydr Schematic: ES0126/HS0039. Power supply voltage/Pneumatic Pressure: 85-264 VAC, 60/50 Hz, 900 W. Nominal Power: Hp / kW. Machine unladen weight: 2,250 lbs / 1,021 kg Max Load: 500 lbs / 227 kg Occupants and Equipment must not exceed: 500 lbs / 227 kg Maximum allowable inclination of the chassis: (Side) 3 (Front) 3 (Rear). Maximum Wind Speed: Indoor: 28 mph / m/s Outdoor: 28 mph / m/s Gradeability: 30%. Maximum allowable side force: 100 lbs / 445 N. Maximum platform height: 14 ft 8 in / m Maximum Travel Height: Full ht Maximum number of platform occupants: 1.

5 Country of manufacture: USA. This machine complies with: EN 280. 98/37/EC. GR 05 - 12345. Model Sequence number 07. PN- 77172. Model year Serial label GR. (serial number stamp). QSR/QSW. (serial number stamp). Part No. 84700 GR QSR QSW iii September 2009. This page intentionally left blank. iv GR QSR QSW Part No. 84700 . September 2009. Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator's Manual on your machine will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.

6 Do Not Perform Maintenance Unless: You are trained and qualified to perform maintenance on this machine. You read, understand and obey: - manufacturer's instructions and safety rules - employer's safety rules and worksite regulations - applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 84700 GR QSR QSW v September 2009. SAFETY RULES. Personal Safety Workplace Safety Any person working on or around a machine must Be sure to keep sparks, flames and be aware of all known safety hazards. Personal lighted tobacco away from flammable and safety and the continued safe operation of the combustible materials like battery gases machine should be your top priority.

7 And engine fuels. Always have an approved fire extinguisher within easy reach. Read each procedure thoroughly. This Be sure that all tools and working areas manual and the decals on the machine, are properly maintained and ready for use signal words to identify the following: use. Keep work surfaces clean and free of debris that could get into machine components and Safety alert symbol used to alert cause damage. personnel to potential personal injury hazards. Obey all safety Be sure any forklift, overhead crane or messages that follow this symbol other lifting or supporting device is fully to avoid possible injury or death. capable of supporting and stabilizing the weight to be lifted.

8 Use only chains or straps that Indicates an imminently hazardous are in good condition and of ample capacity. situation which, if not avoided, will result in death or serious injury. Be sure that fasteners intended for one Indicates a potentially hazardous time use ( , cotter pins and self-locking situation which, if not avoided, nuts) are not reused. These components could result in death or serious may fail if they are used a second time. injury. Be sure to properly dispose of old oil or Indicates a potentially hazardous other fluids. Use an approved container. situation which, if not avoided, Please be environmentally safe . may cause minor or moderate Be sure that your workshop or work area injury.

9 Is properly ventilated and well lit. Indicates a potentially hazardous situation which, if not avoided, may result in property damage. Be sure to wear protective eye wear and other protective clothing if the situation warrants it. Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. vi GR QSR QSW Part No. 84700 . September 2009. Table of Contents Introduction Important Information .. ii Serial Number Information .. ii Serial Number Legend .. iii Section 1 Safety Rules General Safety Rules .. v Section 2 Rev Specifications D Machine Specifications.

10 2 - 1. Performance Specifications .. 2 - 2. Hydraulic Specifications .. 2 - 3. Manifold Component Specifications .. 2 - 4. Hydraulic Hose and Fitting Torque Specifications .. 2 - 5. SAE and Metric Fasteners Torque Charts .. 2 - 7. Section 3 Rev Scheduled Maintenance Procedures Introduction .. 3 - 1. Pre-delivery Preparation Report .. 3 - 3. Maintenance Inspection Report .. 3 - 5. D Checklist A Procedures A-1 Inspect the Manuals and Decals .. 3 - 6. A-2 Perform Pre-operation Inspection .. 3 - 7. A-3 Perform Function Tests .. 3 - 7. A-4 Test the Obstruction Sensing System (QSR models only) .. 3 - 8. A-5 Perform 30 Day Service .. 3 - 9. A-6 Grease the Steer Yokes.