Transcription of 9 INCH CHIPPER - Terramak
1 PARTS MANUAL9 inch CHIPPERCH911DH - L DIESEL KUBOTA CH922DH - L DIESEL KUBOTAM anual P/N: 12139 Rev. 010113 Companion to P/N 16783 VIN Range: 5 VJAA0000DW000001 to 2012, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE NUMBER LOCATIONYour machine will have either a serial number or vehicle identification number (VIN). VINs are located on the left side of the trailer frame near the hitch. They are 17-digit numbers of the format: 5 VJAA001 XXWXXXXXX. Se-rial numbers are located on the machine body. They are 6-digit your identification number in the space provided and on the warranty registration card. Before You BeginDEAR ECHO BEAR CAT CUSTOMERT hank you for purchasing a ECHO Bear Cat product. The ECHO Bear Cat line is designed, tested, and manufactured to give years of dependable performance. To keep your machine operating at peak efficiency, it is necessary to adjust it correctly and make regular inspections.
2 The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating your you have any questions or comments about this manual, please call us toll-free at you have any questions or problems with your machine, please call or write your local authorized ECHO Bear Cat document is based on information available at the time of its publication. ECHO Bear Cat is continually making improvements and developing new equipment. In doing so, we reserve the right to make changes or add improve-ments to our product without obligation for equipment previously SEND US YOUR WARRANTY CARDA warranty card is included in your owner's kit packaged with your machine. Please take the time to fill in the informa-tion requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty or go to HOW TO CONTACT ECHO BEAR CATADDRESSPHONEE-MAILHOURS237 NW 12th Box 849 West Fargo, ND : - Friday, 8 am to 5 pmCentral TimeSERIAL NUMBER OR VINORDERING PARTSOnly genuine ECHO Bear Cat replacement parts should be used to repair the machine.
3 Replacement parts man-ufactured by others could present safety hazards, even though they may fit on this machine. Replacement parts are available from your ECHO Bear Cat the following when ordering parts:The SERIAL NUMBER OR VIN of your PART NUMBER of the PART QUANTITY MACHINE SERVICE OR PARTS:For service assistance, contact your nearest authorized ECHO Bear Cat dealer or the factory. For parts, contact your authorized dealer. The parts manual for your machine is available at Your dealer will need to know the identifica-tion number of your machine to provide the most efficient service. See below for information on how to identify and record the identification number for your ENGINE SERVICE OR PARTS:For engine service or parts, contact your nearest autho-rized engine dealer. ECHO Bear Cat does not handle any parts, repairs or warranties for engines.*Original InstructionsIs my machine CE Compliant?The CE marking (also known as the CE mark ) is a mandatory compliance mark on products sold internationally where CE standards are enforced and in the European Economic Area (EEA).
4 The CE marking certifies that a product has met European Union (EU) consumer safety, health or environmental requirements. By affixing the CE marking to our products, Echo Bear Cat declares that it meets EU safety, health and environmental Bear Cat products that are CE compliant will be clearly marked with an identifying CE decal. These products feature safety and other engineering features that non-CE compliant products do not have. Non-CE compliant Echo Bear Cat products are primarily sold in coun-tries and regions that do not require or enforce mandatory CE certification. However, this is not true for all countries and regions. If you are unsure of CE requirements for the country or region in which you live, please contact your nearest Echo Bear Cat dealer or distributor. Other CE Model Identifying DecalsEcho Bear Cat products that are CE compliant will also be labeled with a decibal level warning decal. This decal notes the decibal level of noise created while the machine is operating under normal conditions.
5 XXXXXXXXXXXXXXXCE compliant Echo Bear Cat products will also have a CE compliance information decal detailing weight and power specifications for the specific model on which it is Compliant Decal LocationXXXXXXXXXXXXXXXTABLE OF CONTENTSDESCRIPTIONPAGEFRAME (A) ..2 NON-CE COMPLIANTFRAME (A) ..4CE COMPLIANTFRAME (B) ..6 HOUSING ..8 ACCESS COVER ..10 SHIELDS ..11 FEED ROLLER ..12 ENGINE ..14CH911 DHENGINE ..16CH922 DHIDLER ..18 HOOD ..20CH911 DHHOOD ..22CH922 DHCHUTE ..24 NON-CE COMPLIANTCHUTE (A) ..26CE COMPLIANTCHUTE (B) ..28CE COMPLIANTDISCHARGE CHUTE ..30 ROTOR ASSEMBLY ..32 SWITCH BOX ..34 HITCH ..36 HYDRAULIC ..37 ENGINE WIRING SCHEMATIC ..38CH911DH WITH 28 HP KUBOTAENGINE WIRING SCHEMATIC ..39CH922DH WITH 50 HP KUBOTAHYDRAULIC SCHEMATIC ..40 ELECTRICAL SCHEMATIC ..41 SERVICE PARTS & ACCESSORIES ..42 Page 1 DISCHARGEASSEMBLYROTORASSEMBLYFEEDROLLER ASSEMBLYCHUTEASSEMBLYENGINEASSEMBLYSHIEL DASSEMBLYHITCHASSEMBLYCLUTCH & IDLERASSEMBLYHOODASSEMBLYBASE ASSEMBLYHOUSINGASSEMBLY1/13 EXPLODED VIEW9 inch CHIPPERPage 2 FRAME (A)NON-CE COMPLIANT1/13551234555678889101111121213 1414141414151616171819202122232425262728 29293031323334359 inch CHIPPERPage 31/13 NON-CE COMPLIANT FRAME (A)ITEMPART NUMBERDESCRIPTION112125 ASSEMBLY, 15 IN.
6 TIRE & WHEEL214368-00 LIGHT, LICENSE PLATE315013 BOLT, 1/2 X 1-1/4 HEX GR5 NC ZP415030 WASHER, 1/4 FLAT ZP 515031 WASHER, 3/8 FLAT ZP615034 WASHER, 1/2 FLAT ZP715049 NUT, 1/2 CENTERLOCK GRB ZP815057 BOLT, 3/8 X 1 CRG GR5 NC ZP915260 WASHER, 3/8 SAE FLAT ZP1015284 BOLT, 1/4 X 1 HEX GR8 ZP1115355 NUT, 1/4 NE NYLOCK ZP1215364 BOLT, 3/8 X 1-1/4 HEX GR5 ZP1315378 BOLT, 3/8 X 1-1/4 CRG GR5 NC ZP1415388 NUT, 3/8 NE NYLOCK ZP1515393 MACH. SCREW,10-24 X 1 RND HD PHL ZP1615397 NUT, 10/24 NYLOCK TYPE NM ZP1715460 MACH. SCREW, #10-24 X 3/4 PAN HD PH ZP1815527 NUT, 1/2 -20 WHEEL1916764 AXLE, 3000 LB. TORSION2016808 PIN, 3/8 X 2-3/4 SNAP2116903 LIGHT, LH TAIL2216904 LIGHT, RH TAIL2318549-00 CLAMP, CABLE MOUNT2432154-00 DECAL, P215/70R15 LOAD RATING2532328-00 DECAL, TRAILER ELECTRICAL2632330-00 DECAL, CHECK WHEELS2732347-00 LIGHT, AMBER SIDE MARKER2871508 WELDMENT, CHIPPER TRAILER2971534 FENDER, HEAVY DUTY 3071545 ANGLE, FENDER MOUNT LH3171587 ANGLE, FENDER MOUNT RH3272668-12 WELDMENT, BELT GUIDE3373449-12 WELDMENT, REAR STABILIZER3473450-12 GUIDE, TRAILER SUPPORT3575183-12 BRACKET, LICENSE PLATE17320 STRAP, 11 IN BLACK TIE (NOT SHOWN)32324-00 HARNESS, CHIPPER TRAILER71707 CONDUIT, 1/4 X 158 WIRE (NOT SHOWN)71708 CONDUIT, 1/4 X 47 WIRE (NOT SHOWN)9 inch CHIPPERPage 4 FRAME (A)CE COMPLIANT1/13111123414456666789101011121 3149 inch CHIPPERPage 51/13CE COMPLIANT FRAME (A)
7 ITEMPART NUMBERDESCRIPTION115031 WASHER, 3/8 FLAT ZP215057 BOLT, 3/8 X 1 CRG GR5 NC ZP315260 WASHER, 3/8 SAE FLAT ZP415364 BOLT, 3/8 X 1-1/4 HEX HD GR5 ZP515378 BOLT, 3/8 X 1-1/4 CRG GR5 NC ZP615388 NUT, 3/8 NE NYLOCK ZP716808 PIN, 3/8" X 2-3/4" SNAP871965-12 WELDMENT, CHIPPER TRAILER972668-12 WELDMENT, BELT GUIDE1073122-12 FENDER, HEAVY DUTY1173194-12 ANGLE, LH FENDER SUPPORT1273195-12 ANGLE, RH FENDER SUPPORT1373449-12 WELDMENT, REAR STABILIZER1473450-12 GUIDE, TRAILER SUPPORT9 inch CHIPPERPage 6 FRAME (B)1/13 ITEMPART NUMBERDESCRIPTION10123-0429-00 CLAMP, HOSE 5/16 X 5/8 DIA. , 19 GAL FUEL312271 BOX, PLASTIC BATTERY412339 ADAPTER, -8 MORING / -8 MJIC514048-00 CLAMP, 9/16 COATED614157-00 CLAMP, PLASTIC OSE715003 BOLT, 5/16 X 3/4 HEX HD GR5 ZP815030 WASHER, 1/4 FLAT ZP35363738412356789101112131415161718192 0212223242526272829303132333439404142434 445464748261616121617161216129 inch CHIPPERPage 71/13 FRAME (B)915031 WASHER, 3/8 FLAT ZP1015040 WASHER, 5/16 FENDER ZP1115219 BOLT, 5/16 X 1 HHCS GR5 NC ZP1215250 WASHER, 5/16 FLAT ZP1315301 BOLT, 5/16 X 1 CRG GR5 ZP1415349 BOLT, 5/16 X 7/98 CRG GR5 NC ZP1515355 NUT, 1/4 NE NYLOCK ZP1615356 NUT, 5/16 NE NYLOCK ZP1715367 BOLT, 5/16 X 3/4 CRG GR5 NC ZP1815388 NUT, 3/8 NE NYLOCK ZP1915437 BOLT, 3/8 X 2-3/4 HHCS GR5 NC ZP2015768-00U-BOLT, 1/4 X 1-1/2 PIPE2115841-00 SNAP RING, 2-1/2 EXTERNAL2216378 CLAMP, 15/32 SPRING2316379 FITTING, 1/4 NPT.
8 X 1/4 HOSE2416414 CLAMP, 1 IN. COATED METAL2516588 FILTER, SPIN-ON2616616 JACK, PIVOTING W/SWIVEL CASTOR2716638 ADAPTER, -10 MORING / -10 MJIC 90 , DIESEL FUEL2916848 FITTING, 1/8 MNPT X 1/4 HOSE3018704-00 SHEAVE, QT , QT 1/23231425-00 CLAMP, 1-5/32 TO 7/32 OD RANGE T-BOLT3331671-00 PUMP, 2 STAGE CW HI/LO , HAND PRIMER3536017-00 ADAPTER, -10 MORING / .75 90 DEG. HOSE3636098-00 HOSE, .75 ID. X 38 IN. 100R4 , -8 MORING / -8 MJIC 90 , 76 IN. FUEL RETURN3972256-12 WELDMENT, FUEL TANK CLAMP4073079 HOSE, 38 IN. FUEL LINE4173722-12 JACK, HYDRAULIC 2 TON4274981-12 PLATE, JACK MOUNT4375963-12 SHEET, TANK MOUNT4475965-12 BRACKET, MOUNT HYDRAULIC PUMP4577090-12 PLATE, PUMP MOUNT4677122-00 ASSEMBLY, HYD. TANK GAL, SERVICE PART (INCLUDES ITEMS 47 & 48)4716897 DECAL, HYDRAULIC FLUID4818518-00 CAP, W/DIPSTICK4877090-12 PLATE, PUMP MOUNT9 inch CHIPPERPage 8 HOUSING1/1312345691012141516171920212223 25303132353637 ABPT341318711263829248283376911111111232 79 inch CHIPPERPage 91/13 HOUSINGITEMPART NUMBERDESCRIPTION112615 ADAPTER, -8 MORING / -8 MJIC214343-00 DECAL, 112 DB (CE COMPLIANT MODELS)
9 314417-00 ADAPTER, -8 MORB / -8 MJIC 45 , HITCH 1/2 X 6-1/2 W/LYNCH515001 BOLT, 1/4 X 3/4 HEX HD GR5 ZP615014 BOLT, 1/2 X 1-1/2 HEX HD GR5 ZP715015 BOLT, 1/2 X 2 HEX HD GR5 ZP815030 WASHER, 1/4 FLAT ZP915034 WASHER, 1/2 FLAT ZP1015043 NUT, 1/2 HEX NC ZP1115049 NUT, 1/2 CENTERLOCK GRB ZP1215116 BOLT, 3/8 X 2-1/2 HHCS GR5 ZP1315131 SCREW, 5/16-18 X 5/8 SQ HD SET1415250 WASHER, 5/16 FLAT ZP1515355 NUT, 1/4 NE NYLOCK ZP1615356 NUT, 5/16 NE NYLOCK ZP1715388 NUT, 3/8 NE NYLOCK ZP1815417 BOLT, 5/16 X 4 HHCS GR5 ZP1915481 STUD, 1/2-13 X 3 LG B7 ZP2015770-00 WASHER, 5/8 SAE HARDENED2115833-00 BOLT, M16 X 2 X 30 HEX HD W/PATCH2216460 CAP, LARGE SHAFT2316553 BEARING, 1-3/4 4 BOLT FLANGE2418475-00 DECAL, 74950S INFO (CE COMPLIANT MODELS)2518527-00 ASSEMBLY, CHIPPER VALVE18602-00 SWITCH, PRESSURE2618556-00 DECAL, FEED SPEED2732108-00 SENSOR, M12 PNP PROXIMITY28 PADDLE, BIG CHIPPER (REPLACED AND SUPERSEDED. FOR SERVICE ORDER CHIPPER PADDLE KIT #77582-00)2971132-12 PLATE, CHIPPER BOTTOM3071280 COLLAR, CHIPPER LOCK3172173-12 SPACER, CHIPPER ANVIL3272196-35 WELDMENT, CHIPPER BOTTOM3373354-12 WELDMENT, SPACER3473708-12 WELDMENT, GUARD SUPPORT3575951-12 BRACKET, SENSOR SHORT MOUNT3675960-12 BRACKET, DISK LOCK3776287-00 ASSEMBLY, 9 IN.
10 CHIPPER DISK38 BLADE, BIG CHIPPER (FOR SERVICE ORDER KIT 76293-00)76293-00 KIT, CHIPPER BLADE12530 LANYARD, NYLON (NOT SHOWN)9 inch CHIPPERPage 10 ACCESS COVER1/13 ITEMPART NUMBERDESCRIPTION115031 WASHER, 3/8 FLAT ZP215034 WASHER, 1/2 FLAT ZP315364 BOLT, 3/8 X 1-1/4 HEX HD GR5 ZP415375 PIN, 1/8 X 1 COTTER515388 NUT, 3/8 NE NYLOCK ZP631890-00 DECAL, ATLANTIC BRIDGE LTD INFO (CE COMPLIANT MODELS)732392-00 DECAL, ECHO BEARCAT QR CODE836040-00 DECAL, MODEL CH911DH36041-00 DECAL, MODEL CH922DH971329 SHAFT, CHIPPER TOP PIVOT1077123-00 ASSEMBLY, CHIPPER TOP HOUSING, SERVICE PART (INCLUDES ITEMS 11 - 16)1112169 DECAL, KNIFE ACCESS ISO1212172 DECAL, OPERATING INSTRUCTIONS ISO1312173 DECAL, DISCHARGE ISO1412250 DECAL, MAINTENANCE ISO1517913 DECAL, ECHO BEARCAT X , CHIP IT7910111213141511234561689 inch CHIPPERPage 111/13 SHIELDS1234567891011121314151631159 ITEMPART NUMBERDESCRIPTION112174 DECAL, SHIELD DANGER ISO212183 DECAL, CLUTCH ENGAGEMENT ISO315003 BOLT, 5/16 X 3/4 HEX HD GR5 ZP415017 BOLT, 1/2 X 4-1/2 HHCS GR5 NC ZP515031 WASHER, 3/8 FLAT ZP615034 WASHER, 1/2 FLAT ZP715049 NUT, 1/2 CENTERLOCK GRB ZP815057 BOLT, 3/8 X 1 CRG GR5 ZP915250 WASHER, 5/16 FLAT ZP1015364 BOLT, 3/8 X 1-1/4 HEX HD GR5 ZP1115388 NUT, 3/8 NE NYLOCK ZP1215402 NUT, 5/16-18 TINNERMAN U-TYPE1372668-12 WELDMENT, BELT GUIDE1473679-12 SHIELD, BELT1574466-00 SPACER, TUBE 1 OD X.