Appendix 2 - Trigger matrix ZMc Modification - …

1 34 ++ From the reprint in September 2014, the translation of this row has been adapted to the German edition Appendix 2 - Trigger matrix yy / nAlly / ny / nZ1y All y / ny / nZ2Z3Z4nZ5Z6Z7Z8-9-10-11Z12Z13Z14Z15I16I 17I18-19-20-21I23-24-25-26-27Z28yy / nZ29y / nI30y / nZ31y / n-32yZ33-34-35Z36-37ynnp-IZMcESPSLCRPNRi sk priority number from Process FMEA*nRowIf customer-specific requirements exist, the agreement is obligatory !1) Is it a change? 2) Does it affect customer's significant characteristics? 3) Is the technical interface to the customer affected? 4) Type of change? 5) Does it affect contract documents ( , specifications, customer's drawing, data-sets,..? * 6) Are fitment, form, function, performance, reliability affected?y Change to internal specification or tolerances but still within customer's , change to design, tooling.

2 , change to a dimension not included in the customer's drawingChange to , change to sealing material, change to EMC capacitor, .. , change to product software (parameters, architecture)Electronic components (see ZVEI "Product/Process Change Notifications - Guideline for Automotive Electronic Components")ny ynDesign Mc **nChange to checking method, RPN unchanged/improved, same process Change to setting parameters, production facilities, injection temperature, ..Change to an existing tool, new equipment, new Poka YokeChange in no. of cavities in tool, progression tools, incremental toolsDuplication of production and checking equipment within an existing , fixing to the vehicle, electronic parts and/or to significant characteristics agreed with the customer for the product, sub-assy., component (electrical/mechanical), process.

3 ? , change in process chain (inc. supplier, duplicated production lines, ..)y or other authorized production documents provided to the customer ( , quotation drawing, control plan)Supplier logistics centre (also applies to warehouse)Documents adjusted to status of approved/released productDocuments adjusted to status of approved/released product or to correct formal defectsNoCustomer must be informed - as ISO/TS16949, para. the customer must have 2 weeks to issue / nModificationExternal service providerReplacement of an identical machine or a machine with an equal functionality. Replacement of identical measuring and test devices/equipment. ++ -38 Customer agreement required, execution of PPA procedure Customer involvement not essential (Note: PPA documents must be archived in-house)n pYesRe-use of tools following 12 or months out of useInternal packing ( , plant to plant, within the plant.)

4 And suppliersDocMcnMaintenance/overhaul of existing tools/ tools subject to rapid wear ( , turning tool, honing tools)nnCustomer packing, shipping, invoicing Change to documents not product-related ( , work instructions, ..)Process McnReduction/elimination of check not relevant to the customer ( , random sample check)Testingy / nyNew carrier or ESP, SLCL ogisticsnot permittedChange to process, inc. early manufacturing stages ( , as No. 11)Changes in checks; worsened RPNT ools moved from one line to another; lines are the sameChange to internal specification or tolerances outside customer's specificationChange in early man'f'ing stages ( , pre-drilled dimension for a shaft, wafer location,..)Change to identification of parts/materials but with unchanged compositionMovement of equipment in a production plant with no change to the process chainSupplier change, new 2nd supplier, supplier has changed , change in process chain (inc.)

5 Supplier, duplicated production lines, ..)Extended checks with no change to method ( , larger sample size)Location change: equipment, parallel prod'n (not early mfg stages as No. 11)Transfer , change in hardening parameters, injection temperature, ..y nNew type of machine obtained and installedProd'n , change in checks, checking sequence or other reasons.