ceilings - Rondo

1 CeilingsCEILINGS: KEY-LOCK Rondo key-lock concealed suspended ceiling systemSUMMARYW hether you re looking to direct fix or fully suspend your plasterboard ceiling , the Rondo KEY-LOCK Concealed Suspended ceiling System is designed to produce high quality structure for a flawless, flush or featured finish. The KEY-LOCK system can also be used as a framework to line virtually any existing wall or FOR: Flush plasterboard ceilings Direct Fix or Fully Suspended applications Non-Fire Rated systems Fire Rated systems Acoustic Designs available Seismic Designs available*SPECIAL FEATURES Able to be designed for external use, External Soffits Base Material Engineered from G2 BlueScope Steel for Strength and reliability Primary and secondary profiles available in custom lengths or radiussesIN PRACTICES ince its initial introduction over 50 years ago, the design simplicity of the Rondo KEY-LOCK system has seen its use around the world in some remarkable projects from the Setia City Mall in Malaysia.

2 To the Crown Metropol in KEY-LOCK components have also been manufactured with a specific radius to produce vaulted ceilings or curved walls, such as in the Pod Pavilion in Malaysia, and the Aquatic Centre in Adelaide, as well as the famous sky ceilings at the Venetian Resort and Casino, Macau.* Seismic activity varies significantly in the markets where the Rondo KEY-LOCK System may be installed and therefore Rondo 's Technical Services Department should be contacted for NOTE: Rondo recommends its products and systems are installed by a qualified tradesperson and according to the relevant codes and standards outlined on page 256 of this :COMPONENTS 8 INSTALLATION DETAILS: SUSPENDED CEILNGS: NON-FIRE RATED 11 CONTROL JOINTS 14 EXTERNAL SUSPENDED ceiling SYSTEM 15 DIRECT FIXING OF FURRING CHANNEL BATTENS 16 BULKHEAD INSTALLATIONS 17 TYPICAL APPLICATION DETAILS.

3 BULKHEADS 18 CURVED ceilings 19 RAKED & CANTILEVERED ceilings 20 METAL ceiling BATTENS DOMESTIC 21119 U CLIP 24 EXPRESS JOINT: CELINGS 26 PRODUCT DATA SPECIFICATIONS 29 SPAN TABLES 31 LOAD TABLES 36rondo key-lock componentsPRIMARY SECTIONSFURRING/BATTEN SECTIONSSECTION JOINERSPRIMARY TO SECONDARY JOINERSBULKHEAD TRIMWALL TRIMSPRIMARY SECTIONS12525mm Top Cross Rail Top Cross Rail Top Cross Rail SECTIONS12928mm Furring Channel155 Wide Furring Channel with 10mm Express Joint30816mm Furring Channel30116mm ceiling Batten30324mm Cyclonic ceiling Batten31035mm ceiling Batten33313mm Recessed Furring Channel581 Resilient ChannelB005 Back Blocking BattenSECTION JOINERS138 Furring Channel 129-308272 Top Cross Rail 125-127-128312 Joiner 310315 Nail-up Batten 301 PRIMARY TO

4 SECONDARY JOINERS119 Rondo U Clip139129-308 to 127-128159155 to 127-128 BULKHEAD TRIM321 Aluminium Direct Fix-TW 13mm PBWALL TRIMS140 Furring Channel Wall Track to suit 129142 Wall Track to suit 308340 Wall Track to suit 310 DUO5 Wall Angle 25 x 19mm Steel DUO6 Wall Angle 19 x 9 x 9 x15mm Aluminium Shadowline P51 Shadowline Combination Set Bead for 10mm BoardP52 Shadowline Combination Set Bead for 13mm BoardP53 Shadowline Combination Set Bead for 16mm Board125/127129140/340310138139119321128 155142333272159301 DUO 5581303 DUO 6B005315P51/P52/P53 8312308 ceilings : KEY-LOCKDIRECT FIXING CLIPS156 Direct Fix Clip Timber/Steel for 155157 Direct Fix Clip Masonry for 155166125-127-128 to Timber/Steel226129-308 to Timber/Steel237129-308 to Concrete239129-308 to Concrete-Screw Fix282 Direct Fix FC Clip for Membrane Insulation305301 to Timber/Steel 150mm long307301 to Timber 90 DFC311 DDirect fixing clip 310313 Extended direct fixing clip for 310314 DFC with positioning tab for 301 Batten to Timber/Steel 92mm390301 Batten Swivel Clip394129-308 to Timber/SteelA124 TCR Assembly Clip with adj.

5 Through boltA239FC Assembly Clip with adj. through boltBG01 BETAGRIP1 Standard ClipBG02 BETAGRIP2 Long ClipBG05 BETAFIL Double Membrane Insulation ClipFC-INFIN0030 Sliding Adjustable Furring Chan-nel ClipFC-INFIN0080 Long Sliding Adjustable Furring Channel ClipTCR-INFIN090 Sliding Adjustable Top Cross Rail ClipSUSPENSION BRACKETS FOR RODS247121 to Concrete274121 to Timber/Steel Joist534 Adjustable Suspension Hanger (Purlins)547 Adjustable Suspension Hanger (Concrete)SUSPENSION CLIPS124125-127-128 Thread with threaded nut 127 128167 Side mounted TCR Suspension Clip2534 TCR Suspension Clip254121/121 or 121/122 Joiner Spring 156282239313A239FC-INFIN0080157314BG0116 6305390BG02226307394BG05237311DA124FC-IN FIN0030175190 DIRECT FIXING CLIPSSUSPENSION BRACKETS FOR RODSSUSPENSION CLIPS80951508095921751907790404027923050 641155472472745344520608032103278124124N 16725342544560456010011580 TCR-INFIN09090rondo key-lock components (continued)SUSPENSION RODS & NUTS1215mm soft galv.

6 Rod: soft galv. rod: M6 threaded one end826M6 nut to suit threaded rodACCESSORIES130 Rod Bender545L Bracket 75 x 75 x DUO5717 Bulkhead clip screw fixRADIUSSED WALL TRIMS242 DShadowline Aluminium Column Trim242 RShadowline Aluminium Wall Angle 243D L Column Trim243R L Wall Angle 10 SUSPENSION RODS & NUTS121122826 ACCESSORIES130545709717 ceilings : KEY-LOCK11 installation detailsSuspended ceilings for Internal ApplicationsSuspension rod bracket Part No 534 Bolt or self-tapping screwSuspension rod bracket Part No 547547121 ALTERNATIVEU sing 274 purlinor 247 concrete bracket253430 C max*C max = 125 TCR: 300mm max 127 TCR: 400mm max 128 TCR: 400mm max272 Joiner against wallfor stability* For single layer internal plasterboard ceilings10mm30mmP50/P60200mm maxfrom wallSuspension clip 2534 Suspension rod 122 threaded one end200mm long(minimum)Lock in positionwith two nutsSuspension clip 124N(thread adjusted)Top Cross Rail125, 127 or 128 Note:The work shall comply with the requirements of the Standards listed in this manual on page 256, and undertaken by qualified trades ONEFix Furring Channel Track along both walls and at 90 to the direction of the Furring TWOCut Suspension Rod to length.

7 Attach Direct Fixing Clip (534 or 547) to one end and TCR clip 2534 to the other. Fix assembly to one side of the truss, purlin or concrete slab with appropriate fixings (as in Figures 1 & 2) and at required centres (see span tables, page 31).Refer to Figures 3 & 7 for information on positioning of Hangers, Top Cross Rail and Wall THREEA djust all Hangers to correct drop using string line or FOURA ttach Top Cross Rails to suspen sion clips. Join primary rails end to end using Joiner 272. Also using Joiner 272 on each end of the Top Cross Rail run, tap joiner up against the walls to stabilise the system (refer Figures 3 & 4.)NOTE:For fire rated systems, leave a 20mm gap at the end of each Top Cross SUSPENSION BRACKETS FOR RODS SUSPENSION ROD ASSEMBLY TOP CROSS RAIL ATTACHMENT STABILISING THE SYSTEMSTEP FIVEUse the 139 Locking Key to connect both the Top Cross Rail and Furring Channel together.

8 Space the Furring Channel at the building board manufacturers specifications and our tables on pages 36 the Furring Channels end to end using 138 Joiners (see Figure 5). Ensure that the ends of the Furring Channel are connected into the Furring Channel :For fire rated systems, leave a 20mm gap at the end of each Furring Channel and in the Furring Channels and Top Cross Rails should be staggered throughout the ceiling grid (refer to building board manufacturer for recommended spacing).STEP SIXI nstall lining sheet as per the building board manufacturer s recommendations. Light fittings and air conditioning grills can also be installed (refer Figure 6).

9 NOTE:As referenced in AS2785/2000, the ceiling grid is only designed to accept a distributed service load of 3 additional loads, consult the maximum load tables on pages 36 SEVENFor examples of typical perimeter finishing methods, refer Figures 3 & details (continued)Suspended ceilings (continued)Locking key 139 Top Cross RailJoiner 138 Furring ChannelLight fittingTop Cross RailPlasterboardSIDE MOUNTED1200mm nominalEND MOUNTEDTop Cross Rail56 CONNECTING TO FURRING CHANNEL LIGHT FITTINGS (nominal 1200x600mm) Note: Additional suspension is required to carry light fittings or other ceiling attachments. 12121 Suspension RodFC spacingFurring Channel129/308200mm max.

10 Span if wall track is not usedTop Cross Rail 125/127/128 Allow 5 10mm clearance at Furring Channel to wallTCR spacingSuspension Clip2534 Furring Channel Track140/142 Maximum span 600mmfor single layer of10 & 13mm 16mm or multiplelayers, screw fixFurring Channel to wall trackLocking key 139 Furring Channel129/308 Top Cross Rail1277 KEY-LOCK SUSPENDED CEILINGACEILINGS: KEY-LOCKNOTE:167 Top Cross Rail Side Mount Clip is only suitable for a single layer of Furring ChannelWall Track 140 Furring ChannelWall Track 140 Furring ChannelWall Track 142 Furring Channel 129 Furring Channel 129 Furring Channel 308 Shadow Stopping Bead:P51 10mm plasterboardP52 13mm plasterboardP53 16mm plasterboard8 FURRING CHANNEL WALL TRACKS Note: Leave a minimum gap of 5-10mm between Furring Channel and wall track TCR SIDE MOUNT CLIP 167 INFINITI SLIDING ADJUSTABLE CLIP TO TCRBCC ontrol joints allow for expansion and contraction movements in buildings.