Crimp Specifications - Eaton

1 Crimp SpecificationsFor use with Aeroquip Assembly Machines2 Eaton Aeroquip Crimp Specifications A-EQCR-TM001 -E November 2005 How To Use This BulletinThis bulletin contains crimpdetails for Aeroquip hoseand Crimp fittings. Specificcrimp machine settinginstructions are contained inthe owner's manualreceived with each in the Crimp MachineSetting columns for the fit-tings that you use after con-sulting the machine calibra-tion instructions in yourcrimp machine bulletin is a comprehen-sive reference source forowners of Eaton crimpassembly machines. Itshould be used as a supple-ment to the owner's manu-als developed for Eatonmachines. Checking bothsources will make it easierfor you to accurately crimpAeroquip hose and subject tochange without fitting tolerances areengineered to match Eaton sAeroquip hose use of Eaton fittings onhose supplied by other man-ufacturers and/or the use ofEaton s Aeroquip hose withfittings supplied by othermanufacturers may result inthe production of unreliableand unsafe hose assembliesand is neither recommend-ed nor authorized by EatonCorporation or any of itsaffiliates or to follow Eatonprocess and product instruc-tions and limitations couldlead to premature hoseassembly failures resultingin property damage, seriousinjury or user must exerciseextreme care when operat-ing any Eaton assemblyequipment with poweredmoving components.

2 Safetyglasses must be worn at alltimes when using any Eatonassembly and understand theowners and operators man-ual before attempting tooperate any hereby disclaims anyobligation or liability (includ-ing incidental and conse-quential damages) arisingfrom breach of contract,warranty, or tort (under neg-ligence or strict liability theo-ries) should Aeroquip hose,fittings or assembly equip-ment be used with thehose, fittings or assemblyequipment supplied byanother manufacturer or inthe event that productinstructions for each speci-fied hose assembly are CUSTOMER SER-VICE IS AVAILABLE TOANSWER ANY Aeroquip Crimp Specifications A-EQCR-TM001-E November 2005 Index1503100R5161529 Global Skive182583 Barrel Field29 Global OTC272661 Barrel Field29 Flat Field31 Global Nipple with Low Pressure Hose 21 Global OTC27 Global TTC & TTC12262681 Global Skive182766 Global Skive182781 Global Skive182807 Flat33FC136 Global TTC1226 Internal Skive35 Spiral Single Skive36FC186 Flat33FC194 Global Skive18FC195 Global Skive18FC211 Barrel Field29 Flat Field31 Global Skive18 Global TTC 22FC212 Barrel Field29 Flat Field31 Global Skive18 Global TTC 23FC234100R516FC254 Internal Skive35 Spiral Single Skive36 Global

3 Spiral TTC34FC273 Internal Skive35 Spiral Single Skive36 Global Spiral TTC34FC273 BGlobal Spiral TTC34FC300100R516FC310 Barrel Field30 Flat Field31 Global Skive19 Global TTC 24FC318 Barrel Field29 Flat Field31 Global TTC & TTC1226 Global OTC27 Global Nipple with Low Pressure Hose 21FC323 Internal Skive35 Spiral Single Skive36FC324 Internal Skive35 Spiral Single Skive36FC325 Internal Skive35FC350100R517FC355100R517FC363 Flat33 Global OTC28FC364 Flat33 Global OTC28FC372 Flat14, 32 Global Skive20FC373 Flat14, 32 Global Skive20FC374 Flat15, 32FC375 Flat15, 32FC376 Flat32 Flat (protective guard collars)32FC377 Flat32 Flat (protective guard collars)32FC390 Flat32FC465 Flat33FC466 Global Nipple with Low Pressure Hose 21 Global OTC27FC498 Global Nipple with Low Pressure Hose 21 Global OTC28FC510 Barrel Field30 Global Skive19 Global TTC 24FC563 Flat33FC579 Global Skive20 Global TTC 25FC598 Global Nipple with Low Pressure Hose 21 Global OTC28FC606 Internal Skive35 Global Spiral TTC34FC606 BGlobal Spiral TTC34FC611 Global TTC 23FC613 Global Skive18 Global TTC 22FC616 Global TTC 25FC619 Global OTC27 Global TTC 26FC636 Global TTC1226FC639 Global Skive20 Global TTC 25FC640 Global Skive20 Global TTC 25FC659 Global TTC1226FC690 Flat32FC693 Global TTC 26FC699 Global OTC28G.

4 OTC w/FW109728FC727 Global Skive20 Flat32FC735 Global Skive19 Global TTC 24FC736 Global TTC1226 Spiral Single Skive36FC805 Global TTC1226FC806 Global Spiral TTC34FC807 Flat33 Flat (Brass Only)33FC839 BGlobal Skive18 Global TTC 25FC849 Global Skive20 Global TTC 25FC849B Global Skive19 Global TTC 25GH120 Global Skive19 Global TTC 12, 23GH194 Global TTC 13, 22 Global Skive18GH195 Global TTC 13, 22 Global Skive18GH466 Global Spiral TTC34GH493 Global TTC1213, 26 Spiral Single Skive36GH506 Global Spiral TTC34GH663 Barrel Field29 Flat Field31 Global Skive18 Global TTC13, 22GH681 Global Skive18 Global TTC25GH683 Global TTC24 Global Skive20GH781 Global Skive19 Global TTC12, 23GH793 Barrel Field29 Flat Field30 Global Skive18 Global TTC 12, 23 How to Measure CrimpDiameters4 Hose Preparation InstructionsGlobal Skive5 Global Nipple with Low Pressure Hose6 Global Spiral TTC, TTC12 & OTC7 Barrel & Flat8 Flat (Polyon)9 Flat (PTFE)

5 10 Skive Type - 1 & 2 Piece11 Crimp Equipment AccessoriesReference37 Crimp Machines and Die SuffixReference38-39 MatchMate Plus Crimp MachineTarget Settings40-41 Crimp Machine Capabilities withMatchMate Plus Fittings42 Tooling Compatibility Chart42 HOSECRIMPSTYLE STYLEPAGE #HOSECRIMPSTYLE STYLEPAGE #HOSECRIMPSTYLE STYLEPAGE #HOSECRIMPSTYLE STYLEPAGE # 4 Eaton Aeroquip Crimp Specifications A-EQCR-TM001 -E November 2005 How to Measure Crimp DiametersCrimp DiameterMeasurement LocationsDiameter measurements areto be taken at the center(top to bottom, side to side)of the specified fitting sec-tion. Use of the AeroquipCalidapter (part no. FT1297)is recommended for meas-urement of barrel field crimpdiameters. See accessorieson page :The example and drawing on thispage show an Aeroquip MatchMate Plusfitting.

6 Refer to the figures within thisdocument for the correct measurementlocations for other types of DiameterThe Crimp diameter is theaverage of the four diametermeasurements around thefitting. These measurementsare to be taken at the samerelative locations indicated inthe illustration :Aeroquip defines the Crimp diam-eter as the average of four measure-ments, not just one measurement (seethe End View illustration above). Crimp OvalityCrimp ovality is the largestdiameter measurementminus the smallest Here11432432 End ViewCrimp Diameter Measurement Location (MatchMate Plus fitting shown)Measurement 1 + Measurement 2 + Measurement 3 + Measurement 4 = Crimp Diameter4 ExampleGH781-12 hose with a 1AA12FJ12 fitting measures:Measurement 1 = 31,57mm ( in.)Measurement 2 = 31,60mm ( in.)Measurement 3 = 31,65mm ( in.)

7 Measurement 4 = 31,65mm ( in.) Crimp Diameter = Crimp Ovality= ( ) ( ) = 0,08mm ( )31,51mm ( ) + 31,60mm ( ) + ( ) + ( ) = 31,62mm ( )45 Eaton Aeroquip Crimp Specifications A-EQCR-TM001-E November 2005 Hose Preparation InstructionsGlobal Skive Crimp StyleSelect a matching hose andfitting combination from thecurrent Aeroquip 1: Cut the HoseCut the hose squarely andto the proper length using asuitable cut off saw. The cutangle must not exceed 5 .Aeroquip recommendsusing saws similar to theS1104 or FT1500 for largebore and spiral hose, andthe FT1258 for FC372 andFC373 hose. Read the sawoperation manual for cuttinginstructions and blade 2: Skive the HoseUsing a suitable skive toolremove the outer hosecover (Do not skive FC372and FC373). It is crucial thatthe hose is skived to theproper length and depth andthe reinforcement is visibleand undamaged around theentire skived area.

8 Improperskiving may lead tofitting/hose separation andlack of weather seal. Referto the Hose Style Index forproper skive tool and skivelength and to Bulletin JA253for skive tool 3: Clean the Hose BoreUsing the FT1355-01 Jetcleaner or hose compati-ble solvent, bottle brush,and/or compressed air, flushcontaminants from the hosebore. See operating instruc-tions for the shop safety 4: Insert the Fittinginto the HosePlace the socket over thehose end until the socketretaining shoulder contactsthe hose end. Insert the nip-ple into the socketed hoseuntil the nipple shoulder bot-toms against the hose the socket up againstthe nipple shoulder or hexand mark the hose cover nextto the skirt of the 5: Crimp the FittingCrimp the fitting then meas-ure the Crimp diameter, oval-ity dimension (see page 2)and inspect the nipple/sock-et position.

9 Refer to theCrimp specification bulletinfor this information. If thehose mark is not within3mm (1/8 ) of the socketskirt, reject the to your hose in theHose Style Index for dieselection, finished crimpdiameter, ovality measure-ments and operating andcrimping 6: Plug or Cap FittingEndsUse 23055 dust plugs andcaps to protect the fittingthreads and seal out con-tamination until hoseassembly is installed6 Eaton Aeroquip Crimp Specifications A-EQCR-TM001 -E November 2005 Hose Preparation InstructionsGlobal Nipple with Low Pressure HoseStep 4: Insert the Fittinginto the HosePlace socket over buffedhose end until the socketretaining shoulder contactsthe hose end. Insert the nip-ple into the socketed hoseuntil the nipple shoulder bot-toms against the hose the socket up againstthe nipple shoulder or hexand mark the hose cover nextto the skirt of the 5: Crimp the FittingCrimp the fitting then meas-ure the Crimp diameter, oval-ity dimension and inspectthe nipple/socket to the CrimpSpecification bulletin for thisinformation.

10 If the hose markis not within 3mm (1/8 ) ofthe socket skirt, reject theassembly. Refer to your hosein the Hose Style Index fordie selection, finished crimpdiameter, ovality measure-ments and operating andcrimping 6: Plug or Cap theFitting EndsUse 23055 dust plugs andcaps to protect the fittingthreads and seal out con-tamination until hoseassembly is a matching hose andfitting combination from thecurrent Aeroquip 1: Cut the HoseCut the hose squarely andto the proper length using asuitable cut off saw. The cutangle must not exceed 5 .Aeroquip recommendsusing saws similar to theS1104 or FT1500 for largebore hoses. Read the sawoperation manual for cuttinginstructions and blade 2: Buffing the HoseNote: Some hoses requirethe cover to be to the approprate sec-tion of the Crimp specifica-tions bulletin prior to pro-ceeding.