Transcription of Daniel Models 3415 and 3416 - Emerson
1 Product Data SheetDNPS-002456, Rev AJuly 2020 Daniel 3415 and 3416 Dual-Configuration Gas Ultrasonic Flow MetersDaniel 3415 and 3416 Gas Ultrasonic Flow MetersAdvanced check meteringThe new Dual-Configuration Daniel 3415 and 3416 Gas Ultrasonic Flow Meters deliver exceptional custody transfer accuracy andreliability by combining the power and performance of a field-proven Daniel four-path chordal, British Gas-design meter with asecond reflective check meter in one body. These self-verification meters provide advanced detection and validation of processdisturbances to help operators identify critical issues before measurement is adversely model 3415 meter offers a four-path custody transfer meter with a single-path reflective check meter, providing continuousreal-time measurement verification and an early warning of process and/or meter deviations. With immediate alerts for blockages,contamination and other flow disturbances, operators can reduce maintenance time and costs as well as implement predictivemaintenance practices and eliminate unnecessary trips into the field.
2 In addition, the integrated check meter ensures cost-effective, continuous backup measurement is available. The ultra-reliable model 3416 meter offers the same 3415 meterconfiguration along with an additional reflective path positioned vertically. This diagnostic path detects even a thin layer of liquid orbuildup on the bottom of the pipe that can cause significant measurement error and higher LAUF in DN100 to DN600 (4-in to 24-in) line sizes, each standard model 3415 or 3416 meter is equipped with modular Daniel3410 Series Electronics and rugged Daniel T-20 Series Transducers that offer greater tolerance to wet, rich and/or dirty gas. A newpatented transducer synchronization method ensures 3410 Series Electronics provide the highest sampling rates possible, resultingin more stable ultrasonic signals for better flow latest version of Daniel MeterLink Software gives operators advanced insight and allows real-time meter monitoring from a PCor laptop to help eliminate unplanned 1.
3 model 3415 meter and model 3416 meter pathsIn addition to the 4-path, British Gas-design custody meter, the model 3415 meter (left) offers a single reflective path forintegrated check metering while the model 3416 meter (right) features a second, vertical path for advanced liquid Application Custody transfer for natural gas transmission linesDaniel 3415 and 3416 July Sites Transmission pipelines Gas plant inlets/outlets Production and gathering Underground storage Industrial interconnectsFeatures and benefits Redundant Models with a field-proven Daniel 4-path chordal, British Gas-design meter (OIML Accuracy Class ) and a 1-pathor 2-path reflective check meter in one body offering: Direct inputs for pressure, temperature and gas composition that allow calculations of AGA-8 Compressibility and optionalAGA-10 speed of sound Automatic calculations and totalization of corrected volume rates, mass rates and energy rates Ethernet connectivity for expedited data transfer Immediate detection of process disturbances via integration of chordal and reflective methodologies Provides early warning of process or gas quality issues to minimize LAUF and/or prevent equipment damage Offers a backup measurement, if needed Allows for predictive maintenance to minimize trips to the field and reduce maintenance related costs Patented transducer synchronization method increases sampling speed.
4 Resulting in faster detection of flow disturbances toexpedite alerts and troubleshooting Daniel 3410 Series Electronics provide an expandable platform and an expansive archive data log to simplify accounting anddispute resolution New Type 4 CPU Module offers additional I/O with five frequency or digital outputs and one digital input that can be configuredas the sixth output, if needed Local LCD displays (optional) on each transmitter offer up to ten user-selectable scrolling variables High rangeability (>100:1) eliminates an additional meter run 5D upstream piping requirement (with flow conditioner) for offshore rigs and other sites with limited straight run Simplifies installation with no intermediate flanges requiredStandard SpecificationsPlease consult a Daniel product specialist if requirements are outside of the listed specifications. Other product and materialofferings may be available depending on the Specifications: Four-Path Custody Transfer MeterCharacteristics 4-path (eight transducers) chordal designJuly 2020 Daniel 3415 and Performance Flow calibrated accuracy is of reading over entire flow calibration range Repeatability is of reading for to m/s (5 to 100 ft/s)Velocity Range Nominal 0 to 30 m/s (0 to 100 ft/s) with over-range performance exceeding 38 m/s (125 ft/s) on some sizes Meter meets or exceeds AGA 9 2017 Edition / ISO 17089 performance specificationsTable 1: AGA 9 / ISO 17089 Flow Rate Values (US Customary Units)Meter Size (in)4 to 24qmin(ft/s) (ft/s)10qmax (ft/s)100 Table 2: AGA 9 / ISO 17089 Flow Rate Values (Metric Units)Meter Size (DN)100 to 600qmin(m/s) (m/s) (m/s) Specifications.
5 Check MeterCharacteristics One-path (two transducer) and two-path (four transducer) reflective designsMeter Performance Flow calibrated accuracy is of reading Accuracy is typically of actual volume flow (without flow calibration) Repeatability is of reading for to m/s (5 to 100 ft/s)Velocity Range Nominal up to 30 m/s (100 ft/s) Extended range up to 35 m/s (115 ft/s) on some sizesMechanical RatingsLine Sizes DN100 to DN150 (4-in to 6-in) with Dual-X orientation DN200 to DN600 (8-in to 24-in) with British Gas (BG) orientationDaniel 3415 and 3416 July Gas Temperature (Transducers)(2) T-21: -4 F to +212 F (-20 C to +100 C) T-41: -58 F to +212 F (-50 C to +100 C) T-22: -58 F to +212 F (-50 C to +100 C)Operating Pressure Range (Transducers)(2) T-21/T-41/T-22: 1,034 to 27,579 kPa (150 to 4,000 psig)Flanges Raised Face (RF) and Ring Type Joint (RTJ) for PN 50 to 250 (ANSI Classes 300 to 1,500) Compact flanges/hub end connectors (optional)NACE, NORSOK and PED Compliance Designed for NACE compliance(3) NORSOK available upon request PED available upon requestElectronics RatingsOperating Temperature -40 F to +140 F (-40 C to +60 C)Operating Relative Humidity Up to 95% non-condensingStorage Temperature -40 F to +185 F (-40 C to +85 C) with a low temperature storage limit of -4 F (-20 C) for T-21 transducers and -58 F (-50 C) forT-41/T-22 transducersElectronic Housing Integral mount(2) T-21 and T-41 transducers are the only transducers available for the check meter.
6 (3) It is the equipment user s responsibility to select the materials suitable for the intended 2020 Daniel 3415 and of ConstructionThe materials of construction are dependent upon application requirements that must be specified by the customer. If needed, aDaniel product specialist can provide material SpecificationsBody and FlangeForgings ASTM A350 Gr LF2 Carbon Steel(4)-50 F to +302 F (-46 C to +150 C) ASTM A350 Gr LF2 Carbon Steel(4)-58 F to +302 F (-50 C to +150 C) ASTM A182 Gr F316/F316L Stainless Steel (Dual Certified)-50 F to +302 F (-46 C to +150 C) ASTM A182 Gr F51 Duplex Stainless Steel(5)-58 F to +302 F (-50 C to +150 C) ASTM A105 Carbon Steel-20 F to +302 F (-29 C to +150 C)Enclosure Housing Standard: ASTM B26 Gr T6 Aluminum Optional: ASTM A351 Gr CF8M Stainless SteelElectronics BracketStainless Steel Material 316 SSTransducer ComponentsTransducer Mounts and Holders O-rings Standard: Nitrile Butadiene Rubber (NBR) Other materials availableTransducer Mounts and Holders ASTM A564 Type 630 Stainless Steel Mounts ASTM A479 316L Stainless Steel Holders INCONEL ASTM B446 (UNS N06625) Gr 1 Mount (optional) INCONEL ASTM B446 (UNS N06625) Gr 1 Holder (optional)(4) Impact tested per specified ASTM standard.
7 (5) A995 4A material is not yet approved in 3415 and 3416 July SpecificationsBody and Flange ExteriorCarbon Steel Body Material 2 coat paint; inorganic zinc primer and acrylic lacquer topcoat (standard)Stainless Steel or Duplex Body Material Paint (optional)Transducer ShroudAluminum Material Powder coatedEnclosure HousingAluminum Material 100% conversion coated and exterior coated with a polyurethane enamelStainless Steel Material Passivated (optional)Table 3: Body and Flange Maximum Pressure Ratings by Construction Materials [bar meter sizes DN100 to DN600](1)PNForged Carbon SteelForged 316/316L SSDuplex (1)Pressure rating information is for -29 C to +38 C. Other temperatures may reduce the maximum pressure rating of the 4: Body and Flange Maximum Pressure Ratings by Construction Materials [psi meter sizes 4-in to 24-in](1)ANSI ClassForged Carbon SteelForged 316/316L SSDuplex SS3007407207506001,4801,4401,5009002,220 2,1602,2501,5003,7053,6003,750(1)Pressur e rating information is for -20 F to +100 F.
8 Other temperatures may reduce the maximum pressure rating of the 2020 Daniel 3415 and SizingUS Customary UnitsTable 5 and Table 6 can be used to determine the flow range at reference conditions for all meter sizes. All calculations are based onSchedule 40 bore, +60 F and typical gas composition (AGA 8 Amarillo). These values are intended to be a guide in sizing. Pleaseconfirm meter sizing with a Daniel product specialist prior to order Meter CapacityTo calculate a volume rate for a given velocity, first find the capacity (flow rate) in Table 5 or Table 6 for the meter size andoperating pressure. Next, multiply the capacity by the ratio of the desired velocity divided by 100 ft/s to obtain the desired example below illustrates how to determine the hourly flow rate at 70 ft/s for an 8-inch meter operating at 800 psig:If Flow Rate = 7,842 MSCFH and Velocity = 70 ft/s, the calculation is:7,842 MSCFH 70 ft/s100 ft/s = 5, MSCFHT able 5: Flow Rates (MSCFH) Based Upon Max Rated Velocity [4-in to 24-in = 100 ft/s]Meter Size (in)4681012162024 OperatingPressure(psig)
9 1002525719891,5592,2133,4945,4957,948200 4781,0861,8802,9634,2076,64110,44615,108 3007121,6162,7994,4126,2639,88815,55222, 4934009542,1643,7475,9068,38413,23620,81 930,1115001,2022,7294,7257,44810,57216,6 9026,25137,9686001,4593,3115,7339,03712, 82820,25231,85446,0717001,7233,9116,7721 0,67515,15323,92337,62754,4228001,9964,5 297,84212,36217,54727,70343,57263,020900 2,2765,1658,94314,09620,00931,59049,6867 1,8631,0002,5635,81710,07315,87722,53735 ,58155,96480,9431,1002,8586,48611,23117, 70225,12839,67162,39690,2461,2003,1597,1 6912,41419,56727,77443,85068,96999,7521, 3003,4667,86513,61921,46730,47148,10775, 665109,4371,4003,7778,57114,84223,39533, 20852,42882,462119,2671,5004,0929,28516, 07925,34435,97556,79789,333129,2051,6004 ,40810,00417,32327,30638,76061,19396,247 139,2051,7004,72510,72418,57029,27041,54 865,595103,172149,2211,8005,04111,44119, 81131,22744,32669,981110,069159,1971,900 5,35412,15121,04133,16647,07974,327116,9 05169,0832,0005,66312,85222,25535,07949, 79378,612123,645178,832 Daniel 3415 and 3416 July 6: Flow Rates (MMSCFD) Based Upon Max Rated Velocity [4-in to 24-in = 100 ft/s]Meter Size (in)4681012162024 OperatingPressure(psig) , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , UnitsTable 7 and Table 8 can be used to determine the flow range at reference conditions for all meter sizes.
10 All calculations are based onSchedule 40 bore, +15 C and typical gas composition (AGA-8 Amarillo). These values are intended to be a guide in sizing. Pleaseconfirm meter sizing with a Daniel product specialist prior to order Meter CapacityTo calculate a volume rate for a given velocity, first find the capacity (flow rate) in Table 7 or Table 8 for the meter size andoperating pressure. Next, multiply the capacity by the ratio of the desired velocity divided by m/s to obtain the desired example below illustrates how to determine the hourly flow rate at 21 m/s for a DN200 meter operating at 4,500 kPag:If Flow Rate = 178 MSCMH and Velocity = 21 m/s, the calculation is:178 MSCMH 21 m/s = MSCMHT able 7: Flow Rates (MSCMH) Based Upon Max Rated Velocity [DN100 to DN600 = m/s]Meter Size (DN)100150200250300400500600 OperatingPressure1,000102339628813921831 5 July 2020 Daniel 3415 and 7: Flow Rates (MSCMH) Based Upon Max Rated Velocity [DN100 to DN600 = m/s] (continued)Meter Size (DN)100150200250300400500600(kPag)1,5005 83358911292043204632,0001944771211712704 256152,5002455961512143395337703,0002967 1161822594086429293,50035781362143044807 541,0914,00040901562473505538691,2574,50 0451031782803976279871,4275,000511151993 144467041,1071,6005,50056128221349495781 1,2291,7786,000621412443845458611,3541,9 596,500681542674205979421,4822,1437,0007 41682904576491,0251,6122,3317,5008018131 44957021,1091,7442,5238,0008619533853375 71,1951,8792,7188,500922093635728121,281 2,0152,9159,000992243886118671,3692,1543 ,1159,5001052384136519241,4582,2943,3181 0,0001122534386919811,5482,4353,522 Table 8: Flow Rates (MMSCMD) Based Upon Max Rated Velocity [DN100 to DN600 = m/s]Meter size (DN)100150200250300400500600 OperatingPressure(kPag)1, , , , , , , , , , , , , , , 3415 and 3416 July 8.