Dynamax™ EC850 - Eaton

1 dynamax EC850 . 500 Bar Spiral Hose for Extremely Demanding Applications 2 Eaton EC850 dynamax E-HOSP-MS001-E1 January 2013. New Ultra-High Pressure Hydraulic Hose dynamax EC850 . Eaton 's new dynamax EC850 500 bar (7250 psi). hydraulic hose delivers dynamic performance for today's more-demanding hydraulic systems. Designed for very demanding Over the years, hydraulic system Development of the new dynamax . pressures have steadily increased. hose was done in conjunction with devel- applications such as: Higher pressures provide greater power! opment of the latest high performance Eaton was one of the early innovators pump technologies now being offered in Direct drive of hydraulic hose and Eaton 's corporate the marketplace. Eaton 's extreme test steering systems message is Powering Business criteria closely simulate the rigorous and Worldwide so it just makes sense that sometimes brutal performance and Mobile hydrostatic Eaton would develop this innovative and environmental requirements of real-life drive systems top-performing, new state-of-the-art, applications where these new systems high pressure hydraulic hose incorpo- are being used.

2 To ensure long-lasting Other applications rating the latest technologies in tube and effective hose performance, specific requiring extremely compounds, spiral wire reinforcement tests on EC850 were performed up to high system pressures and abrasion resistant cover compounds. three million impulse cycles at working Hydraulic pump manufacturers around pressure, as compared to typical spiral the world are developing pumps that hose specifications which require operate up to 500 bar (7250 psi) substantially fewer impulse cycles. pressure. Eaton 's EC850 hose and hose fitting combination yielded a cool down leakage of class 0 in accordance with SAE J1176. Eaton EC850 dynamax E-HOSP-MS001-E1 January 2013 3. Higher Pressures Provide Greater Power! Performance at the Eaton dynamax EC850 hose far exceeds the industry requirements maximum pressure providing longer life resulting in lower maintenance costs over the life of demanding of the equipment hydraulic systems Tested up to 3 million impulse cycles (-10 & -12) at working pressure Features Benefits Applications 4-spiral wire construction in Size -10 (DN16): Exceeds Improved flexibility and bend High pressure hydraulic hose sizes -10, -12 EN856/4SP performance radius enhance installation systems with petroleum 6-spiral wire construction in and routing capabilities based fluids Size -12 through -20 (DN19 to -20 size 8 times better abrasion resis- DN31): Exceeds SAE 100R15 Highly demanding applications.

3 Highly abrasion resistant performance tance as compared to stan- hydrostatic drive systems, DURA-TUFF cover dard rubber covered hoses high pressure direct steering Hose materials meet global with the DURA-TUFF cover Up to 27% reduction in force and extremely high pressure REACH requirements to bend compared to standard Longer hose assembly life hydraulic applications Class 0 cool down leakage in means more uptime and SAE 100R15 hoses Critical applications in forestry, accordance with SAE J1176 lower costs 10% reduced bend radius construction, agriculture, No hydraulic fluid leakage snow removal and other compared to standard SAE. between hose and hose off-highway equipment 100R15 hoses fitting when machine is shut off and system cools down Environmentally friendly materials dynamax EC850 . r r Part Maximum Working Minimum Bend Number Hose ID Hose OD Pressure Burst Pressure Radius Weight r r DN mm in mm in bar psi bar psi mm in kg/m lbs/ft EC850 -10 16 15,9 29,0 500 7250 2000 29000 200,0 1,23 r r EC850 -12 19 19,1 33,3 500 7250 2000 29000 215,0 1,52 EC850 -16 25 25,4 40,4 500 7250 2000 29000 270,0 2,31 EC850 -20 r 31 31,8 50,9 500 7250 2000 29000 380,0 4,01 Construction Operating Temperature Range Agency Listings Synthetic rubber tube, -40 C to +100 C MSHA IC-84, DIN 5510.

4 Multiple heavy spiral wire (-40 F to +212 F). (4-spiral wire in -10, -12, -16), (6-spiral wire in -20), Highly abrasion resistant DURA-TUFF rubber cover 4 Eaton EC850 dynamax E-HOSP-MS001-E1 January 2013. dynamax EC850 and New High Performance Fitting Designs Hose fitting performance Eaton didn't stop with just developing the dynamax EC850 hose, we also matches the hose designed a high performance fitting in order to offer an engineered hose assembly system that will meet and exceed the application requirements. performance Noted below are the features of our new fitting designs. 1. NEW O-ring nipple design: 2. NEW Code 62 flange design: Eaton Code 62 flange connection by developing Added innovative and While meeting all Code components have been a more robust design with unique new O-ring seal to 62 international design tested and approved at the a hardened swivel nut the -20 size nipples. The standards, Eaton has same performance level as which provides outstanding O-ring design prevents fluid developed improvements EC850 hose.

5 Use all Eaton performance at 500 bar. migration thus providing on the basic connection components to ensure 4. High strength one-piece zero leakage as measured to with the EC850 Code 62 compatibility and system nipple design: To meet the SAE and EN specifications. flange design that includes performance. required 500 bar pressures, stress relief characteristics 3. NEW DKO S fitting connection only Eaton one-piece which are capable of design: While meeting all nipples machined using withstanding the ultra-high DKO international design high strength steel are pressures and impulsing of standards, Eaton has approved for use with 500 bar hydraulic systems. improved on the basic dynamax EC850 . Straight SAE Code 62 Flange Flange A Head Nipple Hose Hose Hose CutOff Dia. K . Part# * DN Size A Factor (D) E D O-rings (-20 only) mm in mm in mm in mm in 1W12FH12 41,3 19 -12 110,6 58,6 15,1 K E 1W16FH16 47,6 25 -16 134,0 67,4 19,6 1W20FH20* 54,0 31 -20 145,2 70,3 25,5 *R. equires separate installation of 2 ea.

6 P/n O-rings (must be ordered separately). O-rings must be installed with PAG oil (only) prior to crimping. 45 SAE Code 62 Flange Elbow Flange A Nipple Head Hose Hose Hose CutOff D Dia. K . Part# * DN Size A Factor (D) E H. H. E mm in mm in mm in mm in mm in 1W12 FHA12 41,3 19 -12 130,1 78,1 15,1 27,0 O-rings K (-20 only) 1W16 FHA16 47,6 25 -16 160,6 94,0 19,6 31,0 1W20 FHA20* 54,0 31 -20 190,0 115,1 25,5 39,0 *R. equires separate installation of 2 ea. p/n O-rings (must be ordered separately). O-rings must be installed with PAG oil (only) prior to crimping. IMPORTANT INFORMATION: Only the listed Eaton Nipples and Sockets are approved and tested to meet the EC850 pressure requirements. Code 62 flange nipples are only qualified with Eaton manufactured flange halves and 4 bolt flanges. For additional configurations, contact Eaton . Eaton EC850 dynamax E-HOSP-MS001-E1 January 2013 5. dynamax EC850 and New High Performance Fitting Designs 90 SAE Code 62 Flange Elbow Flange A Head Nipple Hose Hose Hose CutOff D.

7 Dia. K . Part# * DN Size A Factor (D) E H. E mm in mm in mm in mm in mm in 1W12 FHB12 41,3 19 -12 124,8 72,8 15,1 59,0 H O-rings (-20 only) 1W16 FHB16 47,6 25 -16 155,6 89,0 19,6 71,0 1W20 FHB20* 54,0 31 -20 185,0 110,1 25,5 89,0 K. *R. equires separate installation of 2 ea. p/n O-rings (must be ordered separately). O-rings must be installed with PAG oil (only) prior to crimping. Straight DKO Female Swivel, Heavy Duty A Nipple Thread Tube Hose Hose Hose CutOff D Part# * T DN Size A Factor (D) E 1. 1 O-rings (-20 only) mm mm in mm in mm in mm in 1W16DH10 M30x2,0 20 16 -10 80,5 35,6 12,1 36,0 T E 1W20DH12 M36x2,0 25 19 -12 103,2 51,2 46,0 1W25DH16 M42x2,0 30 25 -16 120,6 54,0 19,6 50,0 1W32DH20* M52x2,0 38 31 -20 134,9 60,0 25,5 60,0 *R. equires separate installation of 2 ea. p/n O-rings (must be ordered separately). O-rings must be installed with PAG oil (only) prior to crimping. 45 DKO Female Swivel, Heavy Duty A Nipple Thread Tube Hose Hose Hose CutOff D Part# * T DN Size A Factor (D) E H 1.

8 1. E mm mm in mm in mm in mm in mm in H 1W16 DHA10 M30x2,0 20 16 -10 112,8 67,9 12,1 31,0 36,0 O-rings (-20 only) 1W20 DHA12 M36x2,0 25 19 -12 135,1 83,1 15,1 32,0 46,0 T. 1W25 DHA16 M42x2,0 30 25 -16 163,6 97,0 19,6 35,0 50,0 1W32 DHA20* M52x2,0 38 31 -20 190,0 115,1 25,5 39,0 60,0 *R. equires separate installation of 2 ea. p/n O-rings (must be ordered separately). O-rings must be installed with PAG oil (only) prior to crimping. 90 DKO Female Swivel, Heavy Duty A Nipple Thread Tube Hose Hose Hose CutOff Part# * T DN Size A Factor (D) E H 1. D. mm mm in mm in mm in mm in mm in E 1W16 DHB10 M30x2,0 20 16 -10 99,2 54,3 12,1 61,5 36,0 1. 1W20 DHB12 M36x2,0 25 19 -12 124,8 72,8 15,1 76,5 46,0 H O-rings (-20 only). 1W25 DHB16 M42x2,0 30 25 -16 155,6 89,0 19,6 76,0 50,0 1W32 DHB20* M52x2,0 38 31 -20 185,0 110,1 25,5 89,0 60,0 T *R. equires separate installation of 2 ea. p/n O-rings (must be ordered separately). O-rings must be installed with PAG oil (only) prior to crimping. IMPORTANT INFORMATION: Only the listed Eaton Nipples and Sockets are approved and tested to meet the EC850 pressure requirements.

9 Code 62 flange nipples are only qualified with Eaton manufactured flange halves and 4 bolt flanges. For additional configurations, contact Eaton . 6 Eaton EC850 dynamax E-HOSP-MS001-E1 January 2013. dynamax EC850 . Approved for High Pressure Applications Socket O-ring* (-20 Nipple). Hose Size Length (L) D Hose Size Width (W) ID. Part # DN Dash Size mm in mm in Part # DN Dash Size mm in mm in 1WD10 16 -10 49,1 35,9 31 -20 2,4 27,3 D . 1WD12 19 -12 57,0 42,1 Two (2) each required for -20 size nipples only. 1WD16 25 -16 67,5 51,4 O-rings must be installed with PAG oil (only) prior to crimping. 1WE20 31 -20 78,7 63,5 L. Split Flange 4 Bolt Flange Hose Size Hose Size Part # DN Dash Size Part # DN Dash Size FC3425-12-449* 19 -12 GC2453-12** 19 -12. GC3425-12** 19 -12 ** 25 -16. FC3425-16-449* 25 -16 ** 31 -20. ** 25 -16. ** E. aton recommends use of metric bolts FC3425-20-449* 31 -20 with a strength class according to ** 31 -20 ISO 898-1. Two (2) each split flange halves required per code 62 flange nipple.

10 * F lange halves only available in North America. Use "GC" Series P/N outside NA. ** Eaton recommends use of metric bolts with a strength class according to ISO 898-1. Approved Skive Tooling Internal Skive Tooling Part Numbers Hose Size Internal Skive Length Part # DN Dash Size mm in 121502755-10 16 -10 10,7 FT1240-150-12 ** 19 -12 10,0 12150506-12 FT1240-150-16 ** 25 -16 13,5 FT1240 150 Size 12150506-16 FT1240-150-20 ** 31 -20 14,0 12150466-20 ** T. ooling only available in North America. Use other P/N outside NA. Follow Eaton assembly procedures for internal and external skiving. External Skive Tooling Part Numbers Hose Size External Skive Length Part # DN Dash Size mm in FT1437-10 16 -10 38,5 FT1437-12 19 -12 43,5 FT1437-16 25 -16 48,5 FT1437-20 31 -20 56,5 FT1437 Size Eaton EC850 dynamax E-HOSP-MS001-E1 January 2013 7. Eaton Eaton Eaton Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific 14615 Lone Oak Road Route de la Longeraie 7 Eaton Building Eden Prairie, MN 55344 1110 Morges Lane 280 Linhong Road USA Switzerland Changning District, Shanghai Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 200335 China Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 Tel: (+86 21) 5200 0099.