End suction back pull-out pumps for general …

1 End suction back pull-out pumps for general industry , mining , rural and building servicesThe TKL KL-ISO end suction , back pull-outpump range is anything but ordinary it is theresult of an intensive Research andDevelopment Program which culminated in thedesign of a range of 32 versatile and reliablemulti-purpose pumps with more advancedcharacteristics and higher performance levelsthan ever is a ROBUST, HIGH QUALITY pumpensuring EXTENDED LIFE at LOW COST,producing an all-round balance of strength andhydraulic performance. KL-ISO IS YOURGUARANTEE OF AND BUILT TOINTERNATIONAL STANDARD ISO 2858 The ISO 2858 is currently the only recognisedinternational standard relating to end suctioncentrifugal pumps . This standard has gainedwide acceptance amongst users internationally,with the Standards Association of Australiahaving already adopted the ISO pump testcodes. KL-ISO complies with ISO 2858 andthereby establishes superiority throughstandardisation and interchangeability overother MECHANICAL CONSTRUCTIONISO 2858 specifies dimensions that ensurelow shaft stresses, and longer bearing life thanis required by other suction ABILITYISO 2858 ensures that the suction branch islarger on most sizes than required by otherstandards, thus allowing optimum suction STRENGTHThe 1600 kPa working pressure rating for ISO2858 pumps is a 60% increase over mostothers.

2 This ensures robust, solid PERFORMANCEA dvanced computer technology was used inthe design of key KL-ISO components, resultingin a pump which can outperform, size for size,any other pump on the market. Improved non-overloading power characteristics are featuredin most pumps are designed for a workingpressure of 1600 kPa with some low head sizesclassed at a lower pressure OPERATING COSTSA computerised flow analysis programachieves higher efficiencies than ever before,and as a result, operating costs are , LOW COST MAINTENANCEThe KL-ISO incorporates the proven backpull-out feature which simplifies maintenanceand reduces your costs accordingly pipeworkand driver remain undisturbed during routineservice and maintenance INTERCHANGEABILITYAnew level of component standardisation inKL-ISO pumps means that you can greatlyreduce your spare parts stockholding forexample, the full 32 pump range uses only threesizes of standard OF PUMP MATERIALSKL-ISO is engineered in your choice of qualitymaterials to handle the most demanding of yourpumping AND services tocks of KL-ISO pumps are convenientlylocated throughout the world.

3 Permitting off-the-shelf delivery of bare shaft pumps and a fastbuild-up of motor or engine driven units. Each ofthese centres provides a full back-up of aftersales and spare parts EQUIPMENTThe standard KL-ISO pump can be equippedwith the following SEALS A choice ofmechanical seals is available to suit specificapplications where gland leakage cannot RINGS Front seal and rotatingelement have been designed to eliminate theneed for wear rings. However, if desired, theycan be supplied in cast iron or bronze in twocombinations: casing ring only or casing andimpeller SLEEVE Since the pump has awear resistant AISI 431 stainless steel shaft asstandard, a shaft sleeve is not necessary but isavailable as an optional item in AISI 431stainless GLAND FLUSH Recommendedwhen pumping abrasive fluids. Stuffing box wearis reduced by the introduction of clean fluid froman external LUBRICATED BEARINGS Recommended for applications involving hightemperature TAPPINGS Provision is available atboth the inlet and outlet branches to drill and tapto allow connection of COMPROMISE?

4 THE BENEFITS TO YOU: BETTER VALUE FOR YOUR MONEY GREATER RELIABILITYDUE TO ISO DESIGN ROBUST CONSTRUCTIONFOR EXTENDED LIFE LOWER OPERATING COSTS SIMPLE BACK pull-out LOW COST MAINTENANCE PARTS NTERCHANGEABILITYMEANS FEWER SPARES COMPETITIVE PRICE FAST DELIVERIES1. CASING Highly efficient volute type, designedwith finite element stress analysis computer technologyfor high strength and maximum performance. Featuresan anti-swirl vane in suction branch for stability of headwith vertical centreline discharge branch as IMPELLER Developed with computer hydraulicdesign technology to produce higher efficiencies andsuction lifts. Fully enclosed type with twisted vanedesign for maximum performance. Swept back clearingvanes are featured to balance axial thrust and protectpacking and shaft from wear by abrasive is hydraulically and statically BACK COVER Of advanced design tocomplement high performance characteristics ofcasing and impeller. It features unique O ring seal forpositive, leak-proof connection to pump casing.

5 Withthis advanced seal design, unique to the KL-ISOrange, the pump is made a rigid structural unit bypermitting face contact between casing and STUFFING BOX Extra deep design, fitted with sixrings of high quality packing and features a split glandto simplify replacement of packing. All pumps have aliquid sealed stuffing box, pressure regulated by theclearing vanes and provision for an external supply ofclean fluid to be connected into the stuffing box whereabrasive liquids are being handled. The liquid sealprevents air entering the pump via the stuffing boxwhen operating on a suction lift. A choice of variousmechanical seals is available to suit SHAFT Machined from stainless steel, shaft issturdily proportioned to minimise deflection andprovide long-term reliable HOUSING Rigid single-piece casting for strengthand durability featuring positive no-gap location tocasing, ensuring accurate coupling with lifting ring at centre of gravity of rotatingassembly to facilitate handling.

6 The housing drain isgenerously sized for gland drippage, necessary forpacking BEARINGS Two heavy duty, single row, deepgroove ball bearings are design-rated to ensure anexceptionally long, trouble-free life. Precise location ofoutboard bearing eliminates all axial bearing bearing is protected by the cast iron cover withinbuilt seal and contamination deflector. Greaselubrication is 1620406080 100 120 160 200400600 Selection Chart 2900r/min-50 HzFLOW RATE IN LITRES/SECOND (L/S)TOTAL HEAD IN METRES8012010060504030201086543123456810 2030405060 80100200300 Selection Chart 1450r/min -50 HzTOTAL HEAD IN METRESFLOW RATE IN LITRES/SECOND (L/S)Indicates peak efficiencyInterchangeability between housing sizes is achieved with four shaft elementswith No. 2 and No. 3 having the same bearings and stuffing box x 32 25050 x 32 20050 x 32 16050 x 32 12565 x 50 12565 x 50 16065 x 40 20065 x 40 25065 x 40 31580 x 50 31580 x 50 25080 x 50 20080 x 65 16080 x 65 125100 x 65 200100 x 65 250100 x 65 315125 x 100 315125 x 100 250125 x 100 20050 x 32 12550 x 32 16050 x 32 20050 x 32 25065 x 40 31565 x 40 25065 x 40 20065 x 50 16065 x 50 12580 x 65 12580 x 65 16080 x 50 20080 x 50 25080 x 50 315100 x 65 315100 x 65 250125 x 100 315125 x 100 400125 x 100 500200 x 150 500150 x 125 250125 x 100 250125 x 100 200150 x 150 200110 x 65 200150 x 125 400150 x 125 500150 x 125 315200 x 150 250200 x 150 315200 x 150 400250 x 200 315 ACCESSORIESThe following range ofaccessories is available forelectric motor or engine-driven applications BASEPLATES Factorydesigned steel baseplates are GUARDS Closed-type

7 Steel couplingguards can be EQUIPMENT Avariety of direct-drive flexiblestandard or spacer couplingsplus vee-belt configurationscan be arranged to suitspecific industry Irrigation (Sprinkler, drip,turf, flood) Stock watering Emergency fire service Domestic water supplyBUILDING services Fire protection systems Air conditioning plants Plumbing systems general mechanicalservicesGENERAL industry Food and beverageprocessing Municipal services Paper, sugar industries Marine industry Automotive industry Iron and steel productionMINING AND MINERALTREATMENT mining process systems Mine water supply Mine dewatering Power generation systems general mechanicalservicesCHEMICAL industry Process applications Emergency fire service Power generation systems general mechanicalservicesA new dimension pump designed with the future in 9001 Lic 2685 Standards AustraliaPRINCIPAL DIMENSIONSsee note 25 Housing drain for tappedconnection is drain holePump Nos. 1-19 : 1/2 Nos.

8 20-35 : 3/4 are in : Dimension x shows space needed to remove rotating assembly from the pump. (Refer ISO 2858).When setting up pump and motor check gap required to remove spacer on particular coupling may exceed dimension x in some for Gauge TappingsThompsons, Kelly & Lewis Pty. 15 004 249 01226 Faigh Street Mulgrave Victoria 3170 AustraliaPO Box 160 Springvale Victoria 3171 AustraliaTel +61 3 9562 0744 Fax +61 3 9562 2816E-mail: further information, sales, service or technical assistance,consult your telephone directory for nearest sales office:AUSTRALIA Sydney Melbourne Brisbane PerthNEW ZEALAND Christchurch HamiltonEAST ASIA SingaporeTM Trademark owned by Thompsons, Kelly & Lewis Pty LtdAlteration Rights Reserved Publication KL- January 2002 PUMP SIZEPUMPMOUNTINGBOLTSHAFTHOLESENDafh1h2b m1m2n1n2n3n4n5n6wS1S2dlxMasskg1503212511 12 140180 1403125032160180 385 132 16045 10070230 190112851414245038350322001160 18045450322502100 500 180 22550 12595 290 250 123703280 100755655012518011214045200 160 1136665501601385 132 16010070 230 190285245042765402001100160 18048252 212 1248865402502500180 2255012595290 250370328079965403152125225 25058332 280 1595108065 1251132 16045230 19040118065 1601100 3851601804810070252 212 12110135528514142450 10047128050 200120057138050 2502125180 22550290 25084148050 3152500225 28058 12595 332 280 15328010315 10065 2002100180 22550290 250 127916 10065 2502200 250332 2809117 10065 3153125 530 225368 31537042 11011018 125 100 2002500 200 28065

9 160 120 332 280 1518143280 1409019 125 100 2503225368 31510920 125 100 3153140 530 250 315642 11012921 125 100 4003280 35582 200 150465 400 2082217122 125 100 5004160 670 355 450515 450 24140 180 12500184818028323 150 150 200325031565 160 120 368 3151551812224 150 125 2503140 53035516110 1356370144214012525 150 125 3153280465 400815026 150 125 4003315 4002020727 150 125 5004670 355 450515 450 24140 180 125001848 11030429 200 150 2503530 280 37582 200 150465 4002011013537022144215930 200 150 3154160315400818021431 200 150 4004670450515 45022140 180500184825032 200 150 5004400 500241234435 250 200 3154180315 450228253 PUMP ImpDia.