GR-12 - Parts, Service and Operations Manuals

1 Serial Number Rangefrom SN GR10-20000 toGR16-40865GR-12GR-15from SN GR16P-40866 toGR16P-44699GR-20from SN GRP-44700from SN GRR-101 Part No. 227660 Rev C24 November 20182GR-12,GR-15,GR-20 Part No. 227660 November 2018 Part No. 227660GR-12,GR-15,GR-203 November 2018 How to Read Your Serial NumberThis manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at to Read Your Serial Stocking to Order Parts Fax Order VersionClick on any page number to view the Decals with Words, Standard and AWP Platform; ANSI, Decals with Words, Standard Platform; Decals with Symbols, Standard and AWP Platform; Asiaand South Decals with Symbols, Standard Platform; Base Steer Axle Linkage and Non-steer Pothole Protection Battery Pack and Counterweight Ground Control Module Components (to serial numberGR14-29566).

2 Ground Control Module Components (from serial numberGR14-29567).. Power Unit Ground Control Battery Electrical Wiring (to SN GR14-29741).. Electrical Wiring (from SN GR14-29742)..44300 Mast Number 1 Column Number 2 Column Number 3 Column Number 4 Column Assembly; GR-15, Number 5 Column Assembly; Carriage Lifting Chain Assembly, Lifting Chain Assembly, Lifting Chain Assembly, Sequencing Mast Control Cable Assembly; GR-12 , Control Cable Assembly, Bellows, CE and Australia Hydraulic Hydraulic Power Unit and Lift Function Brake Release Hydraulic Hoses and Platform Standard Gated Entry Platform (AWP).. Platform with Extension Platform Extension and Platform Controls, 2 Speed Platform Controls, Proportional Joystick Platform Overload Power to Workstation Flashing Number Description ReferencesFittings Cross ,GR-15,GR-20 Part No. 227660 November 2018 Table of ContentsThis Page Intentionally Left BlankPart No.

3 227660GR-12,GR-15,GR-205 November 2018 Table of Contents (continued)6GR-12,GR-15,GR-20 Part No. 227660 November 2018 NotesPart No. 227660GR-12,GR-15,GR-207 November 2018 Parts Stocking List8GR-12,GR-15,GR-20 Part No. 227660 November 2018 How To Order PartsPart No. 227660GR-12,GR-15,GR-209 November 2018 Fax Order Form10GR-12,GR-15,GR-20 Part No. 227660100 DecalsNovember Decals with Words, Standard and AWP Platform; ANSI, KIT,SAFETY/INSTR,WORDS220001GT--(models with 2 speed controller) (includesitems 1-10, 12, 14, 17, 19, 21, 22, 23,25-27, 33-41, 46, 54 and 55) to SN 34999 DECAL,POWER TO PLATFORM (option)Warning - Compartment ,POWER TO PLATFORM 115V28235GT3(option)DECAL,WARN, ,FORK LIFT ,DANGER,ELECTHAZARD, ,DANGER,BATTERYSAFETY**..131788GT7 DECAL,LABEL, OM ,LABEL, ,LANYARD ,LABEL,PWR TO ,DANGER,TIP-OVER, ,LABEL,PWR TO CHARGR 115UK44980GT13 DECAL,LABEL,TRANSPORTTIEDOWN*..352475GT1 4 DECAL,ANNUAL INSP**..152865GT15 DECAL,COSMETIC,GENIE (models with narrow platform)DECAL,LABEL,LIFTING ,MAX CAPACITY (350LB), , GR-15 & GR-20 (models withnarrow platform)DECAL,TIP-OVER,BATTERIES, ,SIDE FORCE,100,GR, ,COSMETIC, (models with standard or extension deckplatform)DECAL,DIRECTIONAL ARROWS, ,DANGER,DO NOT ,DANGER,MAX CAPTRAY, & GR-15 (models with work trayoption)DECAL, ,CHEVRON RANDO ,DANGER, ,COSMETIC,GENIE GR-12 **.

4 297810GT28GR-12 DECAL,COSMETIC,GENIE GR-20**..297812GT30GR-20 DECAL,LABEL,LOWER for sliding mid-rail gateDECAL-NOTICE,MAX CAP-350#,STD*..197828GT32GR-20 (models with standard or extensiondeck platform)DECAL,BATTERY CONN DIAG, ,DANGER,ELECTROCUTION, ,GENERALSAFETY,RUNABOUT*..1133014GT35 DECAL,CRUSH HAZARD, , ,LABEL, INST,PLAT, (models with 2 speed lift controller) to SN34999 DECAL,INSTRUCTIONS-OPER, ,LABEL,FAULT ,E-STOP,GR/GRC/GS , GR/GRC/GS , UI, GR/GRC/GS (models with 2 speed lift controller) to SN34999 DECAL,PROPEL,GR/GRC/GS, ,COSMETIC,GENIE, , UI, GS/GR, PROP (models with proportional speed controller)from SN 35000 DECAL, STD, PROP LIFT, UI, (models converted from 2 speed toproportional speed controller)OPERATING INST,PLAT, (models with proportional speed controller)DECAL, (models with proportional speed controller)DECAL,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD ,DANGER,BRAKE No. 227660GR-12,GR-15,GR-2011100 DecalsNovember Decals with Words, Standard and AWP Platform; ANSI, ,LABEL,TIRE SPEC, ,MAX & GR-15 (models with standard orextension deck platform)12GR-12,GR-15,GR-20 Part No.

5 227660100 DecalsNovember Decals with Words, Standard and AWP Platform; ANSI, CSA(continued)This Page Intentionally Left BlankPart No. 227660GR-12,GR-15,GR-2013100 DecalsNovember Decals with Words, Standard and AWP Platform; ANSI, CSA(continued)14GR-12,GR-15,GR-20 Part No. 227660100 DecalsNovember Decals with Words, Standard Platform; KIT,SAFETY/INSTR,WORDS--(models with 2 speed controller) (includesitems 1-10, 12, 14, 16, 17, 19-21, 23-25,31-38, 43, 44, 52 and 53) to SN 34999 DECAL,POWER TO PLATFORM (option)Warning - Compartment ,POWER TO PLATFORM 115V28235GT3(option)DECAL,WARN, ,FORK LIFT ,DANGER,ELECTHAZARD, ,DANGER,BATTERYSAFETY**..131788GT7 DECAL,LABEL, OM ,LABEL, ,LANYARD ,LABEL,PWR TO ,DANGER,TIP-OVER, ,LABEL,PWR TO CHARGR 115UK44980GT13 DECAL,LABEL,TRANSPORTTIEDOWN*..352475GT1 4 DECAL,ANNUAL INSP**..152865GT15 DECAL,LABEL,LIFTING ,TIP-OVER,BATTERIES, ,SIDEFORCE,GR,CE&AUS, ,COSMETIC, ,DIRECTIONAL ARROWS, ,DANGER,DO NOT ,DANGER,MAX CAPTRAY, & GR-15 (models work station trayoption)DECAL, ,CHEVRON RANDO ,DANGER, ,COSMETIC,GENIE GR-12 **.

6 297810GT26GR-12 DECAL,COSMETIC,GENIE GR-15**.. ,COSMETIC,GENIE GR-20**..297812GT28GR-20 DECAL,LABEL,LOWER ,MAX CAP-350#,STD*..197828GT30GR-20 (models with standard or extensionplatform)DECAL,BATTERY CONN DIAG, ,DANGER,ELECTROCUTION, ,CRUSH HAZARD, , ,LABEL, ,GENERAL SAFETY,GRC, ,INSTRUCTIONS-OPER, ,LABEL,FAULT ,E-STOP,GR/GRC/GS , GR/GRC/GS , UI, GR/GRC/GS (models with 2 speed lift controller) to SN34999 DECAL,PROPEL,GR/GRC/GS, ,INST,OP,PLAT,GR, (models with 2 speed lift controller) to SN34999 DECAL,COSMETIC,GENIE, , UI, GS/GR, PROP (models with proportional speed controller)from SN 35000 DECAL, STD, PROP LIFT, UI, (models converted from 2 speed toproportional speed controller)OPERATING INST,PLAT, (models with proportional speed controller)DECAL, (models with proportional speed controller)DECAL,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD ,DANGER,BRAKE ,LABEL,TIRE SPEC, ,MAX & GR-15 (models with standard orextension platform)Part No. 227660GR-12,GR-15,GR-2015100 DecalsNovember Decals with Words, Standard Platform; ,MAX & GR-15 (models with standard orextension platform)DECAL, MAX CAP-159 KR,GR, (models with standard platform)16GR-12,GR-15,GR-20 Part No.

7 227660100 DecalsNovember Decals with Words, Standard Platform; AUS(continued)This Page Intentionally Left BlankPart No. 227660GR-12,GR-15,GR-2017100 DecalsNovember Decals with Words, Standard Platform; AUS(continued)18GR-12,GR-15,GR-20 Part No. 227660100 DecalsNovember Decals with Symbols, Standard and AWP Platform; Asia and South KIT,SAFETY/INSTR,SYM220002GT--(models with 2 speed controller) (includesitems 1-3, 6, 8, 9, 10-16, 18, 27-33 & 38)to SN 34999 DECAL,POWER TO PLATFORM (option)DECAL,POWER TO PLATFORM 115V28235GT2(option)DECAL,LANYARD ,LABEL,PWR TO ,LABEL,PWR TO CHARGR 115UK44980GT5 DECAL,LABEL,TRANSPORTTIEDOWN*..352475GT6 DECAL,COSMETIC,GENIE (models with narrow platform)DECAL,LABEL,LIFTING ,COSMETIC, (models with standard or extension deckplatform)DECAL,DIRECTIONAL ARROWS, ,SYMBOL-COMP ,SYMBOL-BATTERY ,SYMBOL-READ ,SYMBOL-BRAKE ,DANGER, ,LABEL,FORKLIFT ,DANGR,159 KG CAP, (models with narrow platform)LABEL,AUXILIARY ,SIDE FORCE,GR - ANSI, (ANSI models)DECAL,COSMETIC,GENIE GR-12 **.

8 297810GT20GR-12 DECAL,COSMETIC,GENIE GR-15**..297811GT21GR-15 DECAL,COSMETIC,GENIE GR-20**..197812GT22GR-20 DECAL,LABEL,LOWER ,MAX CAP-227KG**..197832GT24GR-12 & GR-15 (ANSI models withstandard or extension deck platform) ,MAX CAP-159KG**..197833GT25GR-20 (ANSI models with standard orextension deck platform)DECAL-DANGER,MAXCAP-TRAY,SYM*.. 197873GT26GR-12 & GR-15 (models with work stationtray)DECAL,WARN,SAFETY CHOCK**..197899GT27 DECAL,SYM-ELEC HAZARD, ,SYM-TIP-OVER,TILT ,DANGER, , ,SYM-TIPOVER,BATTERIES, ,SYM-TIPOVER, ,E-STOP,GR/GRC/GS , GR/GRC/GS , UI, GR/GRC/GS (models with 2 speed lift controller) to SN34999 DECAL,PROPEL,GR/GRC/GS, ,COSMETIC,GENIE, , UI, GS/GR, PROP (models with proportional speed controller)from SN 35000 DECAL, STD, PROP LIFT, UI, (models converted from 2 speed toproportional speed controller)DECAL, (models with proportional speed controller)DECAL,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD No. 227660GR-12,GR-15,GR-2019100 DecalsNovember Decals with Symbols, Standard and AWP Platform; Asia and South America20GR-12,GR-15,GR-20 Part No.

9 227660100 DecalsNovember Decals with Symbols, Standard Platform; KIT,SAFETY/INSTR,SYM220002GT--(models with 2 speed controller) (includesitems 1-3, 6-15, 17, 23-29 & 34) to SN34999 DECAL,POWER TO PLATFORM (option)DECAL,POWER TO PLATFORM (option)DECAL,LANYARD ,LABEL,PWR TO ,LABEL,PWR TO CHARGR ,LABEL,TRANSPORTTIEDOWN*..352475GT6 DECAL,LABEL,LIFTING ,COSMETIC, (models with standard or extension deckplatform)DECAL,DIRECTIONAL ARROWS, ,SYMBOL-COMP ,SYMBOL-BATTERY ,SYMBOL-READ ,SYMBOL-BRAKE ,DANGER, ,LABEL,FORKLIFT ,DANGER,SIDE FORCE (CE models)LABEL,AUXILIARY ,COSMETIC,GENIE GR-12 **..297810GT18GR-12 DECAL,COSMETIC,GENIE GR-15**..297811GT19GR-15 DECAL,COSMETIC,GENIE GR-20**..297812GT20GR-20 DECAL,LABEL,LOWER ,MAXCAP-TRAY,SYM*..197873GT22GR-12 & GR-15 (models with work stationtray)DECAL,WARN,SAFETY CHOCK**..197899GT23 DECAL,SYM-ELEC HAZARD, ,SYM-TIP-OVER,TILT ,DANGER, , ,SYM-TIPOVER,BATTERIES, ,SYM-TIPOVER, ,E-STOP,GR/GRC/GS , GR/GRC/GS , UI, GR/GRC/GS (models with 2 speed controller) to SN34999 DECAL,PROPEL,GR/GRC/GS, ,COSMETIC,GENIE, , UI, GS/GR, PROP (models with proportional speed controller)from SN 35000 DECAL, STD, PROP LIFT, UI, (models converted from 2 speed toproportional speed controller)DECAL, (models with proportional speed controller)DECAL,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD ,LABEL,WHEEL LOAD ,MAX CAP-227 & GR-15 (Australia models withstandard or extension deck platform)DECAL-DANGER,MAX CAP-159 (Australia models with standardplatform)Part No.

10 227660GR-12,GR-15,GR-2021100 DecalsNovember Decals with Symbols, Standard Platform; CE22GR-12,GR-15,GR-20 Part No. 227660200 Base ComponentsNovember Steer Axle Linkage and ,HHC,1/4-20 X 312343GT1 WASHER,FLAT,USS,1/4"Y6638GT2 NUT,NYLOCK,1/4-206091GT3 CLAMP,2 HOSE,PLASTIC,5 , DRIVE HOSE ,STRAIGHT DRIVE-IN ZERK66770GT6 WASHER,THRUST, GS105565GT7 BOLT,CARRIAGE,3 ,GR5105092GT8 NUT,NYLOCK,3/8-164828GT9 SCREW, HHC, 3/8-16 X .758255GT10 WASHER,FLAT,USS,3/8",Y6097GT11 BEARING,FL, X 1 OD X . ,WHEEL & TIRE, , non-markingWELDMENT, STEER YOKE, LH, & GR-15 WELDMENT, STEER YOKE, LH, GR20145086GT14GR-20 NUT,NYLOCK,1/2-136198GT15 SCREW,HHC,1/2-13 X ,GR59145GT16 MOTOR, CU IN/REV KIT PWR WHL MOTOR65616GT--RUE RING,3/4 ,CLEVIS, X "96907GT19 CYLINDER,GS/GR STEER**..1105547GT20 KIT,STEER CYL SEAL105550GT--PIN,COTTER,.125 X ,CASTLE(57996)GR69548GT22 KEY,DRIVE MOTOR(57996)69547GT23 PIN,CLEVIS,.75 X 26545GT24 PIN,COTTER,.125 X , , STEER YOKE, RH, & GR-15 WELDMENT, STEER YOKE, RT, GR20145085GT27GR-20 TIE ROD ASSY W/BRNGS, (includes item 12)GROMMET,RUBBER.