Inverter MICROMASTER 440 - paratrasnet

1 Siemens DA 2007/20084/14 InverterMICROMASTER 4404/2 Description4/4 Circuit diagrams4/6 Technical data4/9 Selection and ordering data4/12 Options4/26 Dimension drawings Siemens AG 20074/2 Siemens DA 2007/2008 MICROMASTER 4404nApplicationnDesignnMain characteristicsnEasy, guided start-upnModular construction al-lows maximum configura-tion flexibilitynSix programmable isolated digital inputs nTwo scaleable analog in-puts (0 V to 10 V, 0 mA to 20 mA) can also be used as a 7th/8th digital inputnTwo programmable analog outputs (0 mA to 20 mA)nThree programmable relay outputs (30 V DC/5 A resis-tive load; 250 V AC/2A in-ductive load)nLow-noise motor operation thanks to high pulse fre-quencies, adjustable (ob-serve derating if necessary)nComplete protection for motor and (overview)nEMC filter, Class A/BnLC filter and sinusoidal filternLine commutating chokesnOutput chokesnGland platesnBasic Operator Panel (BOP) for parameterizing the inverternPlain text Advanced Opera-tor Panel (AOP) with multi-language displaynPlain text Asian Advanced Operator Panel (AAOP) with Chinese and English displaynPlain text Cyrillic Advanced Operator Panel (CAOP)

2 With Cyrillic, German and English displaynCommunication modules PROFIBUS DeviceNet CANopennPulse encoder evaluation modulenPC connection kitsnMounting kits for installing the operator panels in the control cabinet doorsnPC start-up tools execut-able under Windows 98 and NT/2000/ME/XP ProfessionalnTIA integration with Drive MICROMASTER 440 in-verter is suitable for a variety of variable-speed drive appli-cations. Its flexibility provides for a wide spectrum of appli-cations. These also include cranes and hoisting gear, high-bay warehouses, pro-duction machines for food, beverages and tobacco, packaging machines etc.

3 ; applications which require the frequency Inverter to have a higher functionality and dy-namic response than Inverter is especially char-acterized by its customer-ori-ented performance and ease-of-use. Its large mains voltage range enables it to be used all over the MICROMASTER 440 in-verter has a modular design. The operator panels and mod-ules can be easily standardsnThe MICROMASTER 440 Inverter complies with the requirements of the EU low-voltage guidelinenThe MICROMASTER 440 Inverter has the > mark-ingnacc. to u and cu certifiednc-tick l4 Note:nSee Appendix for Siemens AG 2007 Siemens DA 2007/20084/3 MICROMASTER 4404nMechanical featuresnPerformance featuresnProtection featuresnModular designnOperating kW to 75 kW: 10 C to +50 C(+14 F to +122 F)90 kW to 200 kW.

4 0 C to +40 C(+32 F to +104 F)nCompact housing as a re-sult of high power densitynEasy cable connection, mains and motor connec-tions are separated for opti-mum electromagnetic com-patibilitynDetachable operator panelsnScrewless control terminals on detachable I/O IGBT technologynDigital microprocessor controlnHigh-quality Vector Control systemnFlux Current Control (FCC) for improved dynamic re-sponse and optimized mo-tor controlnLinear V/f characteristicnQuadratic V/f characteristicnMultipoint characteristic (programmable V/f charac-teristic)nTorque controlnFlying restartnSlip compensationnAutomatic restart following mains failure or faultnUser-definable function blocks for logic and arith-metic operationsnKinetic bufferingnPositioning ramp downnHigh-grade PID controller for simple internal process control (autotuning)nProgrammable accelera-tion/deceleration, 0 s to 650 snRamp smoothingnFast Current Limit (FCL) for trip-free operationnFast, repeatable digital in-put response timenFine adjustment using two high-resolution 10-bit ana-log inputsnCompound braking for con-trolled rapid brakingnIntegrated brake chopper (for kW to 75 kW invert-ers)

5 NFour skip frequenciesnRemovable Y capacitor for use on IT systems (with non-grounded mains sup-plies, the Y capacitor must be removed and an output choke installed).nOverload capability CT kW to 75 kW:Overload current x rated output current ( 150 % overload capabili-ty) for 60 s, cycle time 300 s, and 2 x rated out-put current ( 200 % overload capability) for 3 s, cycle time 300 s90 kW to 200 kW:Overload current x rated output current ( 136 % overload capabili-ty) for 57 s, cycle time 300 s, and x rated out-put current ( 160 % overload capability) for 3 s, cycle time 300 s VT kW to 90 kW:Overload current x rated output current ( 140 % overload capabili-ty) for 3 s, and x rated output current ( 110 % overload capability) for 60 s, cycle time 300 s110 kW to 250 kW.

6 Overload current x rated output current ( 150 % overload capabili-ty) for 1 s, and x rated output current ( 110 % overload capability) for 59 s, cycle time 300 snOvervoltage/undervoltage protectionnInverter overtemperature protectionnSpecial direct connection for PTC or KTY to protect the motornEarth fault protectionnShort-circuit protectionnI2t motor thermal protectionnLocked motor protectionnStall preventionnParameter Siemens AG 20074/4 Siemens DA 2007/2008 MICROMASTER 4404nGeneral circuit diagram=3~ADADPEPE U, V, WM1 2 ADC ADC1 2A/DA/D+ 10 V0 V NPNPNPDCNADCNSDCPSDCPADC-~=ADC1+ADC2+ADC 2-ADC1-DIN1 DIN2 DIN3 DIN4 DIN5 DIN6 PTCAPTCBDAC1+DAC2+DAC2-DAC1-P+N-COMCOMCO MNCNONONONC12341011567816179281415121326 27293020181925232422210 - 20 mAmax.

7 5000 - 20 mAmax. 500 0 - 20 mA0 - 10 V5678161728 DIN1 DIN2 DIN3 DIN4 DIN5 DIN6 24 V +_ADADRS485 PESI1 260 Hz 50 Hz ~=CPU1/3 AC 200 - 240 V3 AC 380 - 480 V3 AC 500 - 640 VB+/DC+DC-B-R4,7 kL/L1, N/L2, L/L1, N/L2, L3L1, L2, L3orMotor30 V DC/5 A (resistive load) 250 V AC/2 A (inductive load)Frame sizesA to FFrame sizesFX and GXmax. 100 mA(isolated)Output +24 Vmax. 100 mA(isolated)Output 0 VcurrentvoltageautomaticTerminalforexter nalbrake unitNotusedDIP switch(on control board)DIPswitchon I/OboardOpto isolationG_DA51_EN_05024hororTerminalfor dv/dt FilterCOM linkCBoptionRelay 3 Relay 2 Relay 124 V externalBOP linkPTC/KTY 84 Circuit diagrams Siemens AG 2007 Siemens DA 2007/20084/5 MICROMASTER 4404nTerminal connection diagram222425231820211927293028181726161 21415138101196751342RL1-ARL2-BRL1-BRL1-C RL2-CRL3-ARL3-BRL3-CDAC1+ DAC1- P+N-DIN5 DIN6 DAC2+ DAC2-PTCAPTCBPE0 V+10 V0 VADC1+ADC1-DIN1 DIN2 DIN3 DIN4 ADC2+ ADC2-+24 VS2S1(DIN7)(DIN8)AIN1 AIN2 NPN *)PNP *)

8 DIP Switches:0 mA to 20 mA or0 V to 10 VOutput relay contactsAnalog output 1 Digital inputsAnalog output 2RS-485(USS-protocol)Voltagesupply 10 VDigital inputsAnalog input 1 Analog input 2*) PNP or NPN possible G_DA51_EN_05107 View AMotor connectionsExample, frame size FXView AMains connectionsCircuit diagrams Siemens AG 20074/6 Siemens DA 2007/2008 MICROMASTER 4404nMICROMASTER 440 inverterMains voltage and power ranges1 AC 200 V to 240 V 10 %3 AC 200 V to 240 V 10 %3 AC 380 V to 480 V 10 %3 AC 500 V to 600 V 10 %CT (constant torque) kW to 3 kW to 45 kW to 200 kW to 75 kWVT (variable torque)

9 KW to 55 kW to 250 kW to 90 kWInput frequency47 Hz to 63 kW to 75 kWfrequency90 kW to 200 kW0 Hz to 650 Hz (in V/f mode)0 Hz to 267 Hz (in V/f mode)0 Hz to 200 Hz (in vector mode)0 Hz to 200 Hz (in vector mode)Power factor kW to 75 kW: 96 % to 97 %; 90 kW to 200 kW: 97 % to 98 % (Further information is available on the Internet at: )Overload capability CT kW to 75 kW90 kW to 200 kW VT kW to 90 kW110 kW to 250 kWOverload current x rated output current ( 150 % overload capability) for 60 s, cycle time 300 s and 2 x rated output current ( 200 % overload capability) for 3 s, cycle time 300 s Overload current x rated output current ( 136 % overload capability) for 57 s, cycle time 300 s and x rated output current ( 160 % overload capability) for 3 s, cycle time 300 s Overload current x rated output current ( 140 % overload capability) for 3 s,and x rated output current ( 110 % overload capability)

10 For 60 s, cycle time 300 s Overload current x rated output current ( 150 % overload capability) for 1 s,and x rated output current ( 110 % overload capability) for 59 s, cycle time 300 s Inrush currentnot higher than rated input currentControl methodVector control, torque control, linear V/f characteristic; quadratic V/f characteristic; Multipoint characteristic (programmable V/f characteristic); flux current control (FCC)Pulse frequency kW to 75 kW90 kW to 200 kW4 kHz (standard); 16 kHz (standard with 230 V inverters kW to kW)2 kHz to 16 kHz (in 2 kHz steps)2 kHz (standard with VT mode); 4 kHz (standard with CT mode)2 kHz to 4 kHz (in 2 kHz steps)Fixed frequencies15, programmableSkip frequency ranges4, programmableSetpoint Hz digital; Hz serial; 10 bit analogDigital inputs6 fully programmable isolated digital inputs; switchable PNP/NPNA nalog inputs2 programmable analog inputs 0 V to 10 V, 0 mA to 20 mA and 10 V to +10 V (AIN1) 0 V to 10 V and 0 mA to 20 mA (AIN2) both can be used as 7th/8th digital inputRelay outputs3, programmable, 30 V DC/5 A (resistive load).