IQ Range - Rotork

1 A4 USUSA4 USA4 USA4A4US US A4 US A4A4 USIQ RangeMulti-turn and Part-turn Intelligent Electric Valve ActuatorsKeeping the World FlowingA4 USUSA4 USA4 USA4A4US US A4 US A4A4 USIQ Range2 Keeping the World FlowingRELIABILITY IN FLOW CONTROL CRITICAL APPLICATIONSR eliable operation when it mattersAssured reliability for critical applications and used 24/7 or infrequently, Rotork products will operate reliably and efficiently when called cost of ownershipLong-term reliability prolongs service life. Rotork helps to reduce long term cost of ownership and provides greater efficiency to process and global manufacturingProducts designed with 60 years of industry and application and development across all our facilities ensures cutting edge products are available for every service worldwide supportSolving customer challenges and developing new solutions.

2 From initial enquiry through to product installation, long-term after-sales care and Client Support Programmes (CSP).A4 USUSA4 USA4 USA4A4US US A4 US A4A4 USKeeping the World Flowing3 RangeSection PageSection PageRotork 2IQ Product Range Features 4 Inside the IQ Actuator 6 Actuator Selection for Linear Valve Types 8 Actuator Selection for Part-turn Valve Types 9 Design Features 10 Rotork Master Station Network Capabilities 16 Fieldbus Compatibility 17 Actuator Specification

3 (full contents list on p19) 19 Performance Summaries 20 Actuator Drive Couplings 26 Standard Specifications 28 Client Support and Site Services 50 Corporate social responsibilityA responsible business leads to being the best are socially, ethically, environmentally responsible and committed to embedding CSR across all our processes and ways of leader technical innovatorThe recognised market leader for 60 years. Our customers have relied upon Rotork for innovative solutions to safely manage the flow of liquids, gases and presence local serviceGlobal company with local sites, service centres, sales offices and Centres of Excellence throughout the world provide unrivalled customer services and fast product Range serving multiple industriesImproved efficiency, assured safety and environmental protection.

4 Rotork products and services are used throughout industry inclusive of Power, Oil & Gas, Water & Wastewater, HVAC, Marine, Mining, Pulp & Paper, Food & Beverage, Pharmaceutical and Chemical industries around the US A4 US A4A4 USIQ Range4 Continuous position tracking at all times, even without powerOn power loss, graphical interface, remote indication and data logger are maintained and accessibleOil bath lubrication provides extended life and the ability to mount in any orientationWater ingress protection, not reliant on terminal cover or cable gland sealing double-sealed to IP66/68 20 m for 10 daysIncreased protection by using independent torque and position sensingRemote operation, configuration and commissioning up to 100 m from actuator, with Remote Hand StationSafe, motor-independent.

5 Handwheel operation available at all timesThe most robust actuator design in the industry providing exceptional reliabilityDetailed trend analysis and diagnostic data available for asset managementField upgradeable and configurable control & indication options, using Bluetooth setting toolReal time valve and actuator performance information viewable on screenRapid and secure commissioning & configuration even without power, via non-intrusive and intrinsically safe Bluetooth setting toolCertified for safety applications (SIL2/3)Easy installation and maintenance using detachable thrust basesExplosionproof to international standardsBacked by Rotork Global SupportProduct Range FeaturesA4 USUSA4 USA4 USA4A4US US A4 US A4A4 USKeeping the World Flowing5A4 USUSA4 USA4 USA4A4US US A4 US A4A4 USIQ Range6 Inside the ActuatorIQT ActuatorIQ Actuator1894483102135116A4 USUSA4 USA4 USA4A4US US A4 US A4A4 USKeeping the World Flowing71.

6 Hand OperationDirect-drive and geared handwheels sized for effective manual operation of the valve. Handwheel drive is independent of the motor drive and is selected with a lockable lever for safe operation even when the motor is running. See section Environmental Sealing IP66/68; 20 m for 10 daysThe double-sealed terminal compartment results in the actuator enclosure being completely sealed, protecting the actuator from environmental ingress. See section DisplayThe advanced display has a wide viewing angle making it legible from a distance.

7 The dual mode display allows a high temperature Range of operation for position (-50 to +70 C) in addition to detailed graphical information. See section Local ControlsOpen / Close and Local / Stop / Remote selectors are magnetically coupled to the solid state switches inside the cover. This along with double-sealing, further enhances the non-intrusive protection of the actuator. See section BatteryA battery is provided to support the display, remote indication and configuration when no mains power is available.

8 See section Position ControlPatented absolute position encoder is provided to enable robust, high accuracy measurement of up to 8,000 actuator output rotations under all conditions, including loss of mains power. See section Torque SensorState-of-the-art piezo torque sensor for IQ provides reliable torque measurement over a wide temperature Range . See section Drive TrainSimple, proven, robust and lubricated for life in a self-contained oil bath, with the ability to perform in any orientation. See section Separable BasesFor all actuator frame sizes, the thrust and non-thrust base types are separate to the main gearcase facilitating easy installation.

9 See section Rotork Bluetooth Setting Tool ProIntrinsically-safe setting tool used for commissioning and data logger download. See section Certified for use in Hazardous AreasThe Rotork explosionproof Exde enclosure has a flamepath between the main enclosure and the terminal enclosure. This means an explosion on either side of the terminal compartment will not be transmitted to the other side or the outside environment. See section US A4 US A4A4 USIQ Range8 Actuator selection for linear valve types: Wedge, Conduit / slab, Parallel slide, Globe, Choke, Knife, Sluice / weir, MSS SP-102IQ (3-Phase) Min MaxIQS (1-Phase) Min MaxIQD (DC) Min MaxIQM (3-Phase) Min MaxTorqueNm143, ,200193321022510400 ThrustkN44445441504410044150lbf10,000100 ,00010,00033,75010,00022,48010,00033,750 Class/Starts-HourA & B / 60A & B / 60A & B / 60C / 1,200 With IB Gearbox ISO5210 MSS SP-102IQ (3-Phase) Min MaxIQS (1-Phase) Min MaxIQD (DC)

10 Min MaxIQM (3-Phase) Min MaxTorqueNm297,604413,060232,074233, ,610312,258171,530172,720 ThrustkN531,320531,320531,320531,320lbf1 ,200296,7501,200296,7501,200296,7501,200 296,750 Class/Starts-HourA & B / 60A & B / 60A & B / 60C / 1,200 With IS Gearbox ISO5210 MSS SP-102IQ (3-Phase) Min MaxIQS (1-Phase) Min MaxIQD (DC) Min MaxIQM (3-Phase) Min MaxTorqueNm3840,718389,756386,6123811, ,030287,200284,878288,672 ThrustkN532,900532,900532,900532,900lbf1 ,200651,9461,200651,9461,200651,9461,200 651,946 Class/Starts-HourA & B / 60A & B / 60A & B / 60C / 1,200 Direct - Control ValveISO5210 MSS SP-102 IQTF (A coupling*) Min Max IQTF (L coupling*) Min MaxIQL (3-Phase*) Min MaxIQML (3-Phase) Min MaxTorqueNm50250N/AN/ ,00022,48071017,0861,34922,4