Light Liquid Sampler - YZ Systems

1 Light Liquid SamplerS Y S T E M S U P P O R T M A N U A ,3, ,3,5P-1 AINSTRUCTION & OPERATINGMANUALV ersion: 06272005YZ Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: ,3,5P-1A ,3,5P-1A ,3,5P-1A ,3,5P-1A ,3,5P-1A ,3,5P-1A TABLEABLEABLEABLEABLE OFOFOFOFOF C C C C ,3,5P-1A Table of Contents ..ISection 1: First Things To Know .. 1 How to Use this Manual .. 1 Typographic Conventions .. 1 Getting 1 Operation Specifications .. 2 Theory of Operation .. 3 system 3 Section 2: system Installation .. 5 Standard system Components .. 5 system Flow Schematic .. 6 Standard system Mounting .. 7 Standard system Connections .. 8 Section 3: Filling the Pre-Charge Vessel.

2 11 Filling the Vessel .. 11 Section 4: system Control & Electronics .. 13 Overview .. 13 Section 5: Programming For Proportional To Flow Operation .. 15 Setting Operator Input Parameters .. 15 Section 6: Mechanical system .. 19 Overview .. 19 Sample Pump/Balance Valve Assembly .. 20 Accumulator Vessel .. 215-Way Cross .. 22 Actuation/Mixing 23 Section 7: system Operation .. 25 Preparing The system for Operation .. 25 Sample Pump Priming .. 25 Product Line Test .. 25 Portable Sample Vessel Connection .. 25 Section 8: system Maintenance .. 29 Preventative Maintenance 29 Recommended Maintenance Schedule .. 29 Monthly 29 Annual 29Bi-Annual 29 Recommended Spare Parts List .. 29 Section 9: system Troubleshooting ..31 How to Use This Section .. 31 For Additional 31 Step-by-Step Resolution .. 31 Actuation Gas Pressure.

3 31 Actuation Gas Troubleshooting Steps .. 31 Electric Power .. 32 Electric Power Troubleshooting .. 32 Sample Pulse (Customer Provided) .. 33 Sample Pulse Troubleshooting Steps .. 33 Pump Performance .. 34 Pump Performance Troubleshooting Steps .. 34 Pre-Charge/Product Accumulator .. 35 Pre-Charge/Product Accumulator Troubleshooting Steps .. 35 Appendix A: 37 CPR-2P Sample Pump Assembled ..37 CPR-2P Balance Valve Assembly, Exploded View ..385-Way Cross Assembly .. 39 Pre-Charge system .. 40 Product Accumulator Vessel .. 41 Mixing system -Accumulator .. 42 Pneumatic Mixing system .. 43 Electrical Wiring -1A .. 44YZ Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: ,3,5P-1A 1: F 1: F 1: F 1: F 1: FIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT T T T T THEHEHEHEHE CPR-2 CPR-2 CPR-2 CPR-2 CPR-2 How to Use this ManualThe ,3,5P-1A Operations Manual is astep-by-step guide containing the proceduresneeded to work with the ,3, CPR-2 system Series of samplers implementthe most advanced technology available in theindustry.

4 It is recommended that the techniciansworking with the CPR-2 Systems study the manualprior to initiating work on the system for the ConventionsTo aide in readability, this manual uses severaltypographic conventions. References to illustrations,photographs, and other related content will appear initalicized text along with the location of where to find theitem in the manual. Digital versions of the manual,available in Adobe Acrobat PDF format, will behighlighted further in blue italic text indicating thecopy retains a hyperlink to the referenced units are listed in italic parenthesis textfollowing their US standard equivalent. As an example,for defining a distance, 15' ( meters), is how the textwill appear throughout the that require action, for example the pressing of a keyfor programming the controller, will feature the action item insentence case Bold Text followed in normal text by theitem such as, the Up Arrow key or Main Power switch.

5 Adobe Acrobat & Acrobat Reader are trademarks of Adobe Systems , HelpThis manual provides solutions to typical questionsabout the ,3,5P-1A system . If theanswer can not be found within this manual, contactYZ Systems at:T: : : : calling, have this manual close at calling or writing, please include in yourcommunique the following information: The serial number of the LPR-2 system and theversion number of this manual. The serial numberis located on the enclosure of the Sampler version number of this manual is located atthe bottom of each page. A description of the problem and, if applicable theactions of the technical personnel when the Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: ,3,5P-1A 1: F 1: F 1: F 1: F 1: FIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT T T T T THEHEHEHEHE CPR-2 CPR-2 CPR-2 CPR-2 CPR-2 Operation SpecificationsMaximum gallons/day ( liters/day)Maximum Operating Pressure: 1,800 psig(124 Bar (g)Pump Displacement.)

6 25 - cc/StrokeOperating Temp Range:0 to 140 degrees F.(17 C to 60 C)Sample Control:Customer SuppliedDry Contact PulsePower SupplyCustomer Supplied24 VDCP neumatic Supply;100 psig InstrumentQuality GasNote: Operation at extreme temperatures may affectsystem performance. To enhance the performanceof this system , adequate heat should be provided tomaintain an operating environment above 30 F(-1 C).YZ Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: ,3,5P-1A 1: F 1: F 1: F 1: F 1: FIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT T T T T THEHEHEHEHE CPR-2 CPR-2 CPR-2 CPR-2 CPR-2 Theory of OperationThe CPR-2 sampling Systems are designed tosample crude and refined Liquid of individual samples are capturedand combined to develop a representative,composite sample of the flowing of the sampling system centersaround the following primary components: theSample Pump, the Product Accumulator Vessel,and the Electronic Control system .

7 All equip-ment, except the probe mounted Sample Pumpis mounted on a 30 x 30 steel skid. Thesecomponents are shown in the diagrams on thefollowing purpose of the YZ Crude & Refined ProductSampling system is to capture a representativeliquid sample of the pipeline product. In order forthe system to function properly, a pipeline prod-uct must be single phase, Liquid product. Byproperly adjusting both the sample size and thesample frequency, the sample vessel will fill to80% capacity at the end of the sample YZ crude oil and refined products systemoperates on a simple concept. When the sys-tem receives a closed contact signal by others,the time delay relay electronic control unit ener-gizes the solenoid which actuates the pneumaticactuation system . Energizing the pneumaticactuation system sends a supply of actuationgas into the actuation cylinder of the samplepump, which in turn causes the pump to the pump strokes, a small sample isdisplaced into the sample Accumulator the actuation system is de-energized , thesample pump plunger returns to its normalposition.

8 This action captures a new sample intothe pump. When the flow control system con-nected to the Sampler , determines that it isrequired, the cycle begins the sample cycle is concluded, all of thesample collected is mixed, utilizing the skidmounted mixing system , and then a portion ofthe sample is removed from the accumulatorvessel for transport to a lab, for removing the remainder of the product fromthe accumulator vessel, the system is then readyfor a new sample Accessories DuraSite, portable DOT approved constant pres-sure sample vessels. Available in 150, 300, 500,800, and 1000 cc sizes. KK-1, KK-2, & KK-3: carrying cases for DuraSitesthat meet DOT requirements for transportingportable sample vessels. 1/4" stainless steel tubing Dielectric Isolator should be installed in every tubing line thatattaches the Sampler to the pipeline in anymanner.

9 For example the supply gas, productconnection to the system , and differential pres-sure switch connections, (P/N A1-0182).A complete line of sampling accessories rangingfrom sample probes to sample vessels is availablethrough YZ. Please contact your local representa-tive or YZ toll free at For technicalsupport call Systems , Inc. 3101 Pollok Drive Conroe, Texas USA 77303 P: F: ,3,5P-1A 1: F 1: F 1: F 1: F 1: FIRSTIRSTIRSTIRSTIRST T T T T THINGSHINGSHINGSHINGSHINGS T T T T TOOOOO K K K K KNOWNOWNOWNOWNOW A A A A ABOUTBOUTBOUTBOUTBOUT T T T T THEHEHEHEHE CPR-2 CPR-2 CPR-2 CPR-2 CPR-2 NotesYZ Systems , Inc.

10 3101 Pollok Drive Conroe, Texas USA 77303 P: F: ,3,5P-1A 2: 2: 2: 2: 2: S S S S SYYYYYSTEMSTEMSTEMSTEMSTEM I I I I INSTNSTNSTNSTNSTALLAALLAALLAALLAALLATION TIONTIONTIONTIONS tandard system ComponentsStandard primary components of the CPR-2 Sinclude the following: system Skid, figure 1 & 2. Houses the SamplePump, Accumulator Vessel, Pre-charge Vessel, Five-Way Cross, and system Electronics. Sample Pump/Balance Valve, figure actuated CPR-2P slip streamSample Pump, mounted on the front of thesampler skid. Product Accumulator Vessel, figure 1 & 2, gallon ( Liters), 3 Gallon ( Liters),5 Gallon ( Liters). Pre-Charge Vessel, figure 1 & 2. Sized to matchProduct Accumulator volume.