Linear Guide Systems (Cover)

1 ( cover )Compact Guide SystemsMECHATRONICS ENABLEDBEARING OPTIONSP lain or Ball Bearing Linear GuidesCOMPACT23 mm Low ProfileDRIVE TYPE FLEXIBILITY Integrated stepper motor motor Mount ManualFor the Most AccurateOrdering Information,Access Our OnlineConfiguratorat Linear COMPACT SERIES Linear Guide SYSTEMSC ompact SeriesLinear Guide SystemsLead Screw OptionsNut 6 mm and 10 mm diameter lead screw Self-lubricating PTFE coated Constant Force anti-backlash nut Good rigidity and vibration damping Self-lubricating and maintenance freeThe data and specifications in this publication have been carefully compiled and are believed to be accurate and correct. Specifications are subject to change without notice. It is the responsibility of the user to determine and ensure the suitability of PBC s products for a specific application.

2 PBC s only obligation will be to repair or replace, without charge, any defective components if returned promptly. No liability is assumed beyond such replacement. Other corporate and product names, images, text and logos may be trademarks or copyrights of other companies and are used only for explanation and to the owners benefit; without intent to infringe. This document may not be reproduced, in part or whole, without the prior written authorization of PBC. Consult for the latest technical SpecificationsPage 10 Gliding Surface Technology Plain Bearing with FrelonGOLD LOW COST Self-lubricating design No sealing No particulates Corrosion-resistant Industry standard interchangeable Vibration damping Suitable for an extremely short strokeBearing system Options I Linear MOTION SOLUTIONS 1 COMPACT SERIES Linear Guide Systems PBC LINEARD rive Type FlexibilityIntegrated stepper motor NEMA 17 or NEMA 23 motors Lead screw aligned and fixed directly with motor Fewer components means greater accuracy and increased rigidityMotor Mount Attach stepper , servo.

3 Or smart motor Compatible with NEMA 17 and NEMA 23 motor sizes One-piece main frame holds shaft-to-shaft centerline Easily attached with adapter plate and coupler Assembled system available with motor and motor mount, consult factoryManual Hand Knob Hand adjustment knob is used for manually adjusting screw driven systemsProfile Rail Technology Ball Bearing Linear Guides HIGH RIGIDITY & PRECISION High load and moment capacity Dust proof design Suitable for high speeds Supports cantilevered loads Low coefficient of friction2 Linear MOTION SOLUTIONS I Linear COMPACT SERIES Linear Guide SYSTEMSM edical and Laboratory Equipment:The self-lubricating FrelonGOLD bearing liner, in the plain bearing option of the Compact Series, is ideal for environments where no grease or lubrication can be Plate Handling:Compact Series installed in an intricate well plate handler providing accurate and reliable Linear Conveyor:Material handling conveyor Systems utilize the Compact Series Linear Guide system for maintenance free, repeatable Linear stepper motor reduces the number of components and improves rigidity in the I Linear MOTION SOLUTIONS 3 COMPACT SERIES Linear Guide Systems PBC LINEARB ottling:The Compact Series is ideal in bottling and food service applications that require repeatable motion and involve various load bearings utilize the bonded FrelonGold self-lubricating maintenance-free surfaceCNC Router.

4 The plain bearing version of the Compact Series is ideal for harsh, dirty environments such as a CNC router. The carriage acts as a wiper as it clears away contamination such as dust and debris from the Equipment:High precision and smooth operation are required when designing Linear motion for laboratory scanning equipment. The plain bearing system utilizes FrelonGOLD a self-lubricating, maintenance free surface that does not require Linear MOTION SOLUTIONS I Linear COMPACT SERIES Linear Guide SYSTEMSStep 2: Drive OptionsPage 6 Step 1: Bearing SystemPage 5 Design It Your Way .. 4 Step 1: Bearing system Selection .. 5 Step 2: Lead Screw & Nut .. 6 Step 3: Drive Type Selection .. 7 Bearing Features & Benefits GST Plain Bearings .. 8 PRT Ball Bearings .. 9 system Specifications Performance Charts.

5 10 Ordering .. 11 motor Mounts Specifications and Ordering .. 13 Dimensions .. 14 User Manual.. 16 Screw Diameters 6 mm 10 mmNut: Constant Force anti-backlash nut Ball screw also availableIntegrated Screw & motor Lead screw aligned and fixed directly with motorMotor Mount Attach any stepper , servo, or smart motorManual Hand Knob Hand knob for manually adjusting screw driven systemGliding Surface TechnologyPlain BearingsProfile Rail TechnologyBall BearingsStep 3: motor & Drive Type NEMA 17 or NEMA 23 Page 7 Step 1 What performance do I expect from the bearing system ?Step 2 What lead screw best fits my application?Step 3 What motor and drive type do I need?TMIf you are utilizing our digital Compact Series catalog, you can click these icons, throughout the publication, to get more information.

6 Hyperlinks go to English language Steps to Design Your I Linear MOTION SOLUTIONS 5 COMPACT SERIES Linear Guide Systems PBC LINEARStep 1 Step 2 Step 3 Profile Rail TechnologyBall bearing Linear guides High precision and high speeds Size 15 mm bearing block Rigid and precise recirculating ball design Increased stiffness and preloaded bearing performance Supports cantilevered loads Low coefficient of friction 1,000 mm maximum lengthNote: Plain bearings should comply with the 2:1 ratio Surface TechnologyPlain Bearing Low cost Utilizes bonded FrelonGOLD bearing surfaces Self-lubricating and maintenance free No catastrophic failure No metal-to-metal contact, vibration damping Wide temperature range Resists contamination 510 mm maximum lengthWhite Paper Link: Demystifying the 2:1 RatioUniform dimensioning provides design Ordering Information P a g e 11 system Ordering Information P a g e 11 Bearing system Selection6 Linear MOTION SOLUTIONS I Linear COMPACT SERIES Linear Guide SYSTEMSStep 1 Step 2 Step 3 NutConstant Force Anti-Backlash NutAn intuitive leap forward in nut design for lead screw applications, Constant Force Technology utilizes a constant force spring to apply a uniform pressure to the nut at all stages of the motion profile.

7 Greater consistency and resistance to backlash Configurable for various torque requirements Patent pending self-adjusting anti-backlash feature Polymer nuts are self-lubricating and maintenance freeLead Screw Options 6 mm and 10 mm diameter lead screw Self-lubricating PTFE coated 1, 2, 5, 10 mm leads most common Other leads available consult factoryVideo Link: Screws, Nuts, and Hybrid Linear ActuatorsTM6 mm diameterPatent pending Constant Force Technology nut provides consistent anti-backlash operation10 mm diameterLead Screw and Nut I Linear MOTION SOLUTIONS 7 COMPACT SERIES Linear Guide Systems PBC LINEARStep 1 Step 2 Step 3 motor mount Manual Hand Knob Hand adjustment knob is used for manually adjusting screw driven systemsIntegrated stepper motor Lead screw aligned and fixed directly with motor Fewer components means greater accuracy, increased rigidity, and less cost 6 mm and 10 mm diameter lead screw driven NEMA 17 and NEMA 23 motors Single and double stack Standard wire connection is onboard plug included connector plug with 12" leads Longer leads available.

8 Consult factory One-piece main frame holds shaft-to-shaft centerline Extends motor and coupler life Increases accuracy and repeatability Attach NEMA 17 or NEMA 23 stepper , servo, or smart motor 6 mm and 10 mm diameter lead screw driven Easy to assemble Easily attached with adapter plate and coupler Assembled system available with motor and motor mount, consult factoryOnboard connector plug with 12" leads included with purchaseSystem Ordering Information P a g e 11 motor Mount Details Page 13 motor Type Selection8 Linear MOTION SOLUTIONS I Linear COMPACT SERIES Linear Guide SYSTEMSG liding Surface TechnologyPlain BearingOverview Low 23 mm profile design 510 mm maximum length Size 15 mm bearing block Utilizes the bonded FrelonGOLD self-lubricating and maintenance free bearing surfaces Smooth and quiet operation Vibration damping and shock resistantLead Screw & Nut Lead screw 6 mm 300 series stainless steel with PTFE coating 1, 2, 5.

9 10 mm leads most common Other leads available consult factory Constant Force anti-backlash nutMotor and Drive TypeIntegrated stepper motor Integrated lead screw eliminates components and tolerance stack-ups Improved rigidity and performance Reduced system costs Connector with 12" flying leads includedMotor Mount Designed to work optimally with R+W EKL2 couplerManual Hand knobs Hand adjustment knob is used for manually adjusting screw driven systemsSystem Ordering Information P a g e 11 motor Mount Details Page 13 Bearing system I Linear MOTION SOLUTIONS 9 COMPACT SERIES Linear Guide Systems PBC LINEARP rofile Rail TechnologyBall Bearing Linear GuidesOverview Three profile choices 1,000 mm maximum length Size 15 mm bearing block High precision, rigidity, and speeds Increased stiffness and preloaded bearing performance Supports cantilevered loads Low coefficient of frictionLead Screw and Nut Lead screw 6 mm and 10 mm diameter 300 series stainless steel with PTFE coating Variety of leads Other leads available consult factory Constant Force anti-backlash nut 8 mm ball screw also availableMotor and Drive TypeIntegrated stepper motor Integrated lead screw eliminates components and tolerance stack-ups Improved rigidity and performance Reduced system costs Connector with 12" flying leads includedMotor Mount Designed to work optimally with R+W EKL2 couplerManual Hand knobs Hand adjustment knob is used for manually adjusting screw driven systemsSystem Ordering Information P a g e 11 motor Mount Details Page 1310 Linear MOTION SOLUTIONS I Linear

10 COMPACT SERIES Linear Guide SYSTEMS152512562531251562510014018022026 0300340380420460500 Buckling Load (N)Order Length (Distance Between End Blocks)Integrated ScrewStub Sha / motor MountGLIDING SURFACE TECHNOLOGYP lain BearingPROFILE RAIL TECHNOLOGYBall Bearing Linear GuidesLead ScrewBall ScrewSpeed mm/s4,2004,2005,500 Acceleration mm/s/s50,00050,000250,000 Stroke mm5 4401,0001,000 Repeatablility (+/- mm) Drive (Input) Speed rpm2,0003,0003,000 Screw Diameter mm66 or 108 Lead mm1, 2, 4, 5, 6, 8, 10, 12, 16, or 251, 2, 4, 5, 6, 8, 10, 12, 16, or 252, 5 or 8 MAX LoadFxN25333386Fy2402,500Fz (Normal)2402,500Fz (Inverted)2402,500 Max system Properties FzFyFxMyMxMzBuckling column load curve6 mm diameter lead screwNote: Based on 500 mm stroke, GST version with .125 and .3G acceleration. Based on 24 volt, but higher voltage amplifiers may produce higher I Linear MOTION SOLUTIONS 11 COMPACT SERIES Linear Guide Systems PBC LINEARR2000 AWXRail LengthLengths from 80 mm to 510 mm(Consult maxiumum speed data) NutAnti-Backlash XCSC ompactSeriesXXXXRail LengthLead100 NutDrive OptionMR15 DTypeQTY ofCarriages00 XXXXR11 LLM10 AGXRail LengthLengths of 130 mmto 1,000mm(Consult maxiumum speed data) 0 CSLSNut1 - Standard (Ball screw only) 2 - Anti-Backlash (Lead screw only) LengthQTY ofCarriagesCoverN - No L - LowT - TailCarriageS - Short (6 mm only)L - Long (10 mm and 8 mm only)Gliding Surface Rail Ordering InformationEmail an Application EngineerScrew TypeLSLead ScrewBSBall ScrewScrew DiameterM066mm Lead screwM1010mm Lead screwM088mm Ball screwScrew LeadAHX1mm (M06 & M10)