Operating Guide VLT Soft Starter MCD 500 - Danfoss

1 ENGINEERING TOMORROWO perating GuideVLT soft Starter MCD Contents1 Introduction62 Safety113 Mechanical Dimensions and Weight144 Electrical Control Ways to Control the soft Control Remote Serial Ground Power Finger Guard Power Input and Output Internally Bypassed Models (MCD5-0021B to MCD5-0961B) MCD5-0360C to motor Testing the In-line Internally Externally Inside Delta Internally Externally Current In-line Connection (Bypassed) In-line Connection (Non-bypassed/Continuous) Inside Delta Connection (Bypassed) Inside Delta Connection (Non-bypassed/Continuous) Minimum and Maximum Current Bypass Main Contactor28 ContentsOperating GuideMG17K802 Danfoss A/S 03/2018 All rights Circuit Power Factor Power Supply Bussmann Ferraz UL Fuse Selection and Short Circuit Schematic Diagrams375 Product motor Overload Adaptive Starting Constant Current Adaptive Stopping Coast to TVR soft Adaptive Pump Jog Inside Delta Typical Start Installation with Main Installation with Bypass Emergency Run Auxiliary Trip DC Brake with External Zero-speed soft Two-speed Motor526 Control Operation and Operating Remote-mounted Synchronizing the LCP and the soft Welcome Screen56 ContentsVLT soft Starter MCD 5002 Danfoss A/S 03/2018 All rights Local Control Temperature Monitoring Screen (S1) Programmable Screen (S2) Average Current (S3) Current Monitoring Screen (S4) Frequency Monitoring Screen (S5) motor Power Screen (S6)

2 Last Start Information (S7) Date and Time (S8) SCR Conduction Bar Performance Graphs587 Access Quick Quick Application Set-up Main Parameter Parameter List628 Parameter Primary motor Current Instant Frequency Relay A Relays B and Low Current Flag and High Current motor Temperature Analog Output Start/Stop Auto-reset69 ContentsOperating GuideMG17K802 Danfoss A/S 03/2018 All rights Auto-reset Secondary motor User-programmable Performance Restricted protection Factory Parameters749 Set Date and Load/Save Reset Thermal protection Output Signal Digital I/O Temp Sensors Alarm Trip Event Counters7710 Trip General Faults8311 UL-compliant Models MCD5-0021B to Models MCD5-0131B to Models MCD5-0245B to Models Models MCD5-0360C to Models MCD5-0469B to Pressure Terminal/Connector LCP Remote Mounting Communication PC Finger Guard Surge protection Kit (Lightning)

3 protection )88 ContentsVLT soft Starter MCD 5004 Danfoss A/S 03/2018 All rights Busbar Adjustment Procedure (MCD5-0360C to MCD5-1600C)8913 Symbols, Abbreviations, and Conventions91 Index92 ContentsOperating GuideMG17K802 Danfoss A/S 03/2018 All rights VLT soft Starter MCD 500 is an advanced digital softstart solution for 11 850 kW (15 1150 hp) motors. The softstarters provide a complete range of motor and systemprotection features and are designed for reliableperformance in the most demanding installation VersionThis Operating Guide is regularly reviewed and updated. Allsuggestions for improvement are welcome. Table showsthe document about using finger guard kits for IP00installations added to chapter 4 Electrical Document ListModels for all connection requirements 21 1600 A (in-line connection). In-line or inside delta connection. Internally bypassed up to 961 A. Mains voltage: 200 525 V AC or 380 690 V AC.

4 Control voltage: 24 V AC/V DC, 110 120 V AC, or220 240 V LCP Loggings. Real-time graphs. SCR conduction bar Application set-ups. Date and time stamped event log with 99 entries. 8 most recent trips. Counters. protection simulation. Output signal and outputs Local or remote control input options.(3 x fixed, 1 x programmable). Relay outputs (3 x programmable). Analog programmable output. 24 V DC 200 mA supply and run modes Adaptive control. Constant current. Current ramp. Kick-start. Jog. Emergency run modes Adaptive deceleration control. Timed voltage ramp soft stop. DC brake. soft brake. Starter features Autostart/stop timer. Second-order thermal soft Starter MCD 5006 Danfoss A/S 03/2018 All rights Battery back-up of clock and thermal model. Optional DeviceNet, Modbus, Ethernet, orPROFIBUS communication protection Wiring/ phase frequency. Current-Excess start overcurrent. Thermal- motor contactor sink temperature.

5 Communication-Network comms. External-Input trip. Starter -Individually short-circuited GuideMG17K802 Danfoss A/S 03/2018 All rights CodeMCD 5----0021 = 21 A, AC53b 3-30:3300037 = 37 A, AC53b 3-30:3300043 = 43 A, AC53b 3-30:3300053 = 53 A, AC53b 3-30:3300068 = 68 A, AC53b 3-30:5700084 = 84 A, AC53b 3-30:5700089 = 89 A, AC53b 3-30:5700105 = 105 A, AC53b 3-30:5700131 = 131 A, AC53b 3-30:5700141 = 141 A, AC53b 3-30:5700195 = 195 A, AC53b 3-30:5700215 = 215 A, AC53b 3-30:5700245 = 245 A, AC53b 3-30:5700331 = 331 A, AC53b 3-30:5700396 = 396 A, AC53b 3-30:5700469 = 469 A, AC53b 3-30:5700525 = 525 A, AC53b 3-30:5700632 = 632 A, AC53b 3-30:5700744 = 744 A, AC53b 3-30:5700826 = 826 A, AC53b 3-30:5700961 = 961 A, AC53b 3-30:57000 = IP0020 = IP20G1 = 0021 ~ 0105 AG2 = 0131 ~ 0215 AG3 = 0245 ~ 0396 AG4 = 0360 ~ 0961 AG5 = 1200 ~ 1600 A0245 = 245 A, AC53a 3-30:50-6 0360 = 360 A, AC53a 3-30:50-6 0380 = 380 A, AC53a 3-30:50-6 0428 = 428 A, AC53a 3-30:50-6 0595 = 595 A, AC53a 3-30.

6 50-6 0619 = 619 A, AC53a 3-30:50-6 0790 = 790 A, AC53a 3-30:50-6 0927 = 927 A,AC53a 3-30:50-6 1200 = 1200 A, AC53a 3-30:50-6 1410 = 1410 A, AC53a 3-30:50-6 1600 = 1600 A, AC53a 3-30:50-6 ratingB = BypassedC = Non-bypassedMains voltageT5 = 200 - 525 VACT7 = 380 - 690 VACF rame size= Not selectableNot usedIP ratingControl voltageCV1 = 24 VAC/VDCCV2 = 110-120 VAC or 220-240 VACV alor nominal da corrente B = DerivadosC = N o derivados Tens o de redeT5 = 200 525 VCAT7 = 380 690 VCAT amanho do chassiN o usadoValor nominal IPTens o de controleCV1 = 24 VCA/VCCCV2 = 110 120 VCA ou 220 240 VCA = N o selecion velCourant nominalB = Avec bipasseC = Sans bipasseTension secteurT5 = 200 525 V CAT7 = 380 690 V CADimensions du ch ssisInutilis Charact ristique IPTension de commmandeCV1 = 24 V CA/V CCCV2 = 110 120 V CA ou 220 240 V CA= Non s lectionnableNennstromB = Mit BypassC = Ohne BypassNetzspannungT5 = 200 525 VACT7 = 380 690 VACB augr eUnbenutztIP-SchutzartSteuerspannungCV1 = 24 VAC/VDCCV2 = 110 120 VAC oder 220 240 VAC= Nicht w hlbarCorrente nominaleB = BypassatoC = Non bypassatoTensione di reteT5 = 200 525 VCAT7

7 = 380 690 VCAD imensioni del telaioNon utilizzatoGrado IPTensione di controlloCV1 = 24 VCA/VCCCV2 = 110 120 VCA o 220 240 VCA = Non selezionabileClasi caci n de intensidadB = Con bypassC = Sin bypassTensi n de redT5 = 200 525 VCAT7 = 380 390 VCA Tama o de bastidorSin usoClasi caci n IPTensi n de controlCV1 = 24 VCA/VCCCV2 = 110 120 VCA o 220 240 VCA = No seleccionableIllustration Type Code Ordering FormIntroductionVLT soft Starter MCD 5008 Danfoss A/S 03/2018 All rights Numbers Supply voltageT5, 200 525 V ACControl supplyCV1, 24 V AC/V DCCV2, 110 120 or 220 240 V ACAmpere ratingOrderingnumberType codeOrderingnumberType codeG1 BMCD5-0021B175G5500 MCD5-0021B-T5-G1X-20-CV1175G5525 MCD5-0021B-T5-G1X-20-CV2 MCD5-0037B175G5501 MCD5-0037B-T5-G1X-20-CV1175G5526 MCD5-0037B-T5-G1X-20-CV2 MCD5-0043B175G5502 MCD5-0043B-T5-G1X-20-CV1175G5527 MCD5-0043B-T5-G1X-20-CV2 MCD5-0053B175G5503 MCD5-0053B-T5-G1X-20-CV1175G5528 MCD5-0053B-T5-G1X-20-CV2 MCD5-0068B175G5504 MCD5-0068B-T5-G1X-20-CV1175G5529 MCD5-0068B-T5-G1X-20-CV2 MCD5-0084B175G5505 MCD5-0084B-T5-G1X-20-CV1175G5530 MCD5-0084B-T5-G1X-20-CV2 MCD5-0089B175G5506 MCD5-0089B-T5-G1X-20-CV1175G5531 MCD5-0089B-T5-G1X-20-CV2 MCD5-0105B175G5507 MCD5-0105B-T5-G1X-20-CV1175G5532 MCD5-0105B-T5-G1X-20-CV2G2 BMCD5-0131B175G5508 MCD5-0131B-T5-G2X-00-CV1175G5533 MCD5-0131B-T5-G2X-00-CV2 MCD5-0141B175G5509 MCD5-0141B-T5-G2X-00-CV1175G5534 MCD5-0141B-T5-G2X-00-CV2 MCD5-0195B175G5510 MCD5-0195B-T5-G2X-00-CV1175G5535

8 MCD5-0195B-T5-G2X-00-CV2 MCD5-0215B175G5511 MCD5-0215B-T5-G2X-00-CV1175G5536 MCD5-0215B-T5-G2X-00-CV2G3 CMCD5-0245C175G5512 MCD5-0245C-T5-G3X-00-CV1175G5537 MCD5-0245C-T5-G3X-00-CV2G3 BMCD5-0245B134N9344 MCD5-0245B-T5-G3X-00-CV1134N9345 MCD5-0245B-T5-G3X-00-CV2 MCD5-0331B134N9348 MCD5-0331B-T5-G3X-00-CV1134N9349 MCD5-0331B-T5-G3X-00-CV2 MCD5-0396B134N9352 MCD5-0396B-T5-G3X-00-CV1134N9353 MCD5-0396B-T5-G3X-00-CV2G4 BMCD5-0469B134N9356 MCD5-0469B-T5-G4X-00-CV1134N9357 MCD5-0469B-T5-G4X-00-CV2 MCD5-0525B134N9360 MCD5-0525B-T5-G4X-00-CV1134N9361 MCD5-0525B-T5-G4X-00-CV2 MCD5-0632B134N9364 MCD5-0632B-T5-G4X-00-CV1134N9365 MCD5-0632B-T5-G4X-00-CV2 MCD5-0744B134N9368 MCD5-0744B-T5-G4X-00-CV1134N9369 MCD5-0744B-T5-G4X-00-CV2 MCD5-0826B134N9372 MCD5-0826B-T5-G4X-00-CV1134N9373 MCD5-0826B-T5-G4X-00-CV2 MCD5-0961B134N9376 MCD5-0961B-T5-G4X-00-CV1134N9377 MCD5-0961B-T5-G4X-00-CV2G4 CMCD5-0360C175G5513 MCD5-0360C-T5-G4X-00-CV1175G5538 MCD5-0360C-T5-G4X-00-CV2 MCD5-0380C175G5514 MCD5-0380C-T5-G4X-00-CV1175G5539 MCD5-0380C-T5-G4X-00-CV2 MCD5-0428C175G5515 MCD5-0428C-T5-G4X-00-CV1175G5540 MCD5-0428C-T5-G4X-00-CV2 MCD5-0595C175G5516 MCD5-0595C-T5-G4X-00-CV1175G5541 MCD5-0595C-T5-G4X-00-CV2 MCD5-0619C175G5517 MCD5-0619C-T5-G4X-00-CV1175G5542 MCD5-0619C-T5-G4X-00-CV2 MCD5-0790C175G5518 MCD5-0790C-T5-G4X-00-CV1175G5543 MCD5-0790C-T5-G4X-00-CV2 MCD5-0927C175G5519 MCD5-0927C-T5-G4X-00-CV1175G5544 MCD5-0927C-T5-G4X-00-CV2G5 CMCD5-1200C175G5520 MCD5-1200C-T5-G5X-00-CV1175G5545 MCD5-1200C-T5-G5X-00-CV2 MCD5-1410C175G5523 MCD5-1410C-T5-G5X-00-CV1175G5546 MCD5-1410C-T5-G5X-00-CV2 MCD5-1600C175G5524 MCD5-1600C-T5-G5X-00-CV1175G5547 MCD5-1600C-T5-G5X-00-CV2 Table Ordering Numbers, T5, 200 525 V ACIntroductionOperating GuideMG17K802 Danfoss A/S 03/2018 All rights Supply voltageT7, 380 690 V ACControl supplyCV1, 24 V AC/V DCCV2.

9 110 120 or 220 240 V ACAmpere ratingOrderingnumberType codeOrderingnumberType codeG1 BMCD5-0021B175G5548 MCD5-0021B-T7-G1X-20-CV1175G5571 MCD5-0021B-T7-G1X-20-CV2 MCD5-0037B175G5549 MCD5-0037B-T7-G1X-20-CV1175G5572 MCD5-0037B-T7-G1X-20-CV2 MCD5-0043B175G5550 MCD5-0043B-T7-G1X-20-CV1175G5573 MCD5-0043B-T7-G1X-20-CV2 MCD5-0053B175G5551 MCD5-0053B-T7-G1X-20-CV1175G5574 MCD5-0053B-T7-G1X-20-CV2 MCD5-0068B175G5552 MCD5-0068B-T7-G1X-20-CV1175G5575 MCD5-0068B-T7-G1X-20-CV2 MCD5-0084B175G5553 MCD5-0084B-T7-G1X-20-CV1175G5576 MCD5-0084B-T7-G1X-20-CV2 MCD5-0089B175G5554 MCD5-0089B-T7-G1X-20-CV1175G5577 MCD5-0089B-T7-G1X-20-CV2 MCD5-0105B175G5555 MCD5-0105B-T7-G1X-20-CV1175G5578 MCD5-0105B-T7-G1X-20-CV2G2 BMCD5-0131B175G5556 MCD5-0131B-T7-G2X-00-CV1175G5579 MCD5-0131B-T7-G2X-00-CV2 MCD5-0141B175G5557 MCD5-0141B-T7-G2X-00-CV1175G5580 MCD5-0141B-T7-G2X-00-CV2 MCD5-0195B175G5558 MCD5-0195B-T7-G2X-00-CV1175G5581 MCD5-0195B-T7-G2X-00-CV2 MCD5-0215B175G5559 MCD5-0215B-T7-G2X-00-CV1175G5582 MCD5-0215B-T7-G2X-00-CV2G3 CMCD5-0245C175G5560 MCD5-0245C-T7-G3X-00-CV1175G5583 MCD5-0245C-T7-G3X-00-CV2G3 BMCD5-0245B134N9346 MCD5-0245B-T7-G3X-00-CV1134N9347 MCD5-0245B-T7-G3X-00-CV2 MCD5-0331B134N9350 MCD5-0331B-T7-G3X-00-CV1134N9351 MCD5-0331B-T7-G3X-00-CV2 MCD5-0396B134N9354 MCD5-0396B-T7-G3X-00-CV1134N9355 MCD5-0396B-T7-G3X-00-CV2G4 BMCD5-0469B134N9358 MCD5-0469B-T7-G4X-00-CV1134N9359 MCD5-0469B-T7-G4X-00-CV2 MCD5-0525B134N9362 MCD5-0525B-T7-G4X-00-CV1134N9363 MCD5-0525B-T7-G4X-00-CV2 MCD5-0632B134N9366 MCD5-0632B-T7-G4X-00-CV1134N9367 MCD5-0632B-T7-G4X-00-CV2 MCD5-0744B134N9370 MCD5-0744B-T7-G4X-00-CV1134N9371 MCD5-0744B-T7-G4X-00-CV2 MCD5-0826B134N9374 MCD5-0826B-T7-G4X-00-CV1134N9375 MCD5-0826B-T7-G4X-00-CV2 MCD5-0961B134N9378 MCD5-0961B-T7-G4X-00-CV1134N9379 MCD5-0961B-T7-G4X-00-CV2G4 CMCD5-0360C175G5561 MCD5-0360C-T7-G4X-00-CV1175G5584

10 MCD5-0360C-T7-G4X-00-CV2 MCD5-0380C175G5562 MCD5-0380C-T7-G4X-00-CV1175G5585 MCD5-0380C-T7-G4X-00-CV2 MCD5-0428C175G5563 MCD5-0428C-T7-G4X-00-CV1175G5586 MCD5-0428C-T7-G4X-00-CV2 MCD5-0595C175G5564 MCD5-0595C-T7-G4X-00-CV1175G5587 MCD5-0595C-T7-G4X-00-CV2 MCD5-0619C175G5565 MCD5-0619C-T7-G4X-00-CV1175G5588 MCD5-0619C-T7-G4X-00-CV2 MCD5-0790C175G5566 MCD5-0790C-T7-G4X-00-CV1175G5589 MCD5-0790C-T7-G4X-00-CV2 MCD5-0927C175G5567 MCD5-0927C-T7-G4X-00-CV1175G5590 MCD5-0927C-T7-G4X-00-CV2G5 CMCD5-1200C175G5568 MCD5-1200C-T7-G5X-00-CV1175G5591 MCD5-1200C-T7-G5X-00-CV2 MCD5-1410C175G5569 MCD5-1410C-T7-G5X-00-CV1175G5592 MCD5-1410C-T7-G5X-00-CV2 MCD5-1600C175G5570 MCD5-1600C-T7-G5X-00-CV1175G5593 MCD5-1600C-T7-G5X-00-CV2 Table Ordering Numbers, T7, 380 690 V ACIntroductionVLT soft Starter MCD 50010 Danfoss A/S 03/2018 All rights SafetyThe following symbols are used in this Guide :WARNINGI ndicates a potentially hazardous situation that couldresult in death or serious a potentially hazardous situation that couldresult in minor or moderate injury.