Panelboards and Lighting Controls - Eaton

1 Product GuidePanelboards and Lighting ControlsAssembled Panelboards Unassembled Panelboards Panelboards and Lighting ControlsPanelboards PA014012EN - December 2015 and Lighting Introduction Product Selection .. EZ Box and EZ Trim Product Description .. 1-4 Pow-R-Line C Panelboards Product Description .. 1-6 PRL1a .. 2-1 PRL2a .. 2-6 PRL3a .. 2-11 PRL4 .. 2-15 PRL4D .. 2-26 PRL1a-LX .. 2-35 PRL2a-LX .. 2-39 panelboard Accessories and Modifications .. 2-44 Retrofit Panelboards PRL 1R and 2R .. 3-1 PRL 4R .. Pow-R-Command Product Description .. 3-16 Pow-R-Command 2000 .. 3-20 Pow-R-Command 750 .. 3-21 Pow-R-Command 25 .. Unassembled Lighting and Distribution Panelboards .. 4-1 CBL/CBM Panels .. 4-2 PRL1a .. 4-5 Breakers for CBL/CBM/PRL1a .. 4-8 PRL2a .. 4-10 Breakers for PRL2a .. 4-12 All Enclosures, Accessories, Dimensions.

2 4-13 PRL3E .. 4-14 Field Installable Connector Kits .. 4-16 Replacement Fusible Switches .. 4-18 12341-1 Panelboards PA014012EN - December 2015 C PanelboardsProduct SelectionType PRL1a Type PRL2a Type PRL3a Type PRL4 Bolt-on Circuit Breakers Bolt-on Circuit Breakers Bolt-on Circuit Breakers Circuit Breakers or Fusible 240 Vac Maximum 240V, 480Y/277V or 600Y/347 Vac; 240V, 480V or 600 Vac; Switches 240V, 480V or 125/250 Vdc Maximum 250 Vdc Maximum 600 Vac; 250 Vdc Maximum Main Lugs Only Main Lugs Only Main Lugs Only Main Lugs Only 600 amperes maximum.

3 600 amperes maximum. 600 amperes maximum. 1200 amperes maximum. Main Circuit Breaker Main Circuit Breaker Main Circuit Breaker Main Circuit Breaker 400 amperes maximum. 400 amperes maximum. 600 amperes maximum. 1200 amperes maximum. Branch Circuit Breakers Branch Circuit Breakers Branch Circuit Breakers Main Fusible Switch 100 amperes maximum.

4 100 amperes maximum, 225 amperes maximum, 1200 amperes maximum. (1 pole and 3 pole) 1-, 2- and 3-pole. 1-, 2- and 3-pole. 125 amperes maximum. Branch Circuit Breakers (2 pole) 1200 amperes maximum 1-, 2- and 3-pole. Branch Fusible Switches 1200 amperes maximum, 2- and Selection GuideProduct TypesPanelboards and Lighting ControlsContentsDescription PageProduct Selection Guide .. 1-211-2 Panelboards PA014012EN - December 2015 C PanelboardsProduct Description Type PRL1a-LX Type PRL2a-LX Retrofit panelboard PRL4D Column Type Column Type PRL-1R Draw-out Circuit Breakers Bolt-on Circuit Breakers Bolt-on Circuit Breakers Bolt-on Circuit Breakers 240V, 480V or 60 Vac; 240 Vac Maximum 240 V or 600Y/347 Vac; 240 Vac Maximum 250 Vdc Maximum 125/250 Vdc Maximum Main Lugs Only Main Lugs Only Main Lugs Only Main Lugs Only 1200 amperes maximum.

5 225 amperes maximum. 225 amperes maximum. 400 amperes maximum. Branch Circuit Breakers Main Circuit Breaker Main Circuit Breaker Main Circuit Breaker 600 amperes maximum. 225 amperes maximum. 225 amperes maximum. 225 amperes maximum. 3-pole Branch Circuit Breakers Branch Circuit Breakers Branch Circuit Breakers 100 amperes maximum 100 amperes maximum 100 amperes maximum, 1-, 2- and 3-pole. 1-, 2- and 3-pole. 1-, 2- and 3-pole. Retrofit panelboard Retrofit panelboard Pow-R-Command PRL-2R PRL4R Lighting control Bolt-on Circuit Breakers Bolt-on Circuit Breakers Bolt-on Circuit Breakers 600Y/347 Vac Maximum 600Y/34 Vac Maximum 240V or 480Y/277 Vac Main Lugs Only Main Lugs Only Main Lugs Only 400 amperes maximum.

6 1200 amperes maximum. 400 amperes maximum. Main Circuit Breaker Main Circuit Breaker Main Circuit Breaker 225 amperes maximum. 1200 amperes maximum. 400 amperes maximum. Branch Circuit Breakers Branch Circuit Breakers Branch Circuit Breakers 100 amperes maximum, 1200 amperes maximum, 225 amperes maximum, 1-, 2 and 3-pole. 1, 2 and 3-poles. 1, 2 and 3-poles. Integral Power Switching PA014012EN - December 2015 Box and EZ TrimType PRL1a PanelboardContentsDescription Page EZ Box and EZ Trim .. 1--4 Standards and Certification .. 1-5 Product DescriptionEaton s new EZ box and EZ trim represents the first significant change in panelboard box and trim designs in more than a half-century.

7 The EZ box and EZ trim have been designed for faster, more secure and safer installations. The new EZ box and EZ trim are provided standard for Pow-R-Line 1a and Pow-R-Line 2a Lighting panel- boards, as well as our Pow-R-Line 3a mid-range DetailFeatures Virtually eliminates sharp edges. Trim installs in seconds rather than minutes. Door-in-door is standard. Ability to adjust flush box to wall irregularities. Trim installs without the need for tools. No exposed hardware (because there is none). Multipoint door latch over EZ box flanges are bent and painted, which virtually eliminates the sharp edges associated with traditional boxes. Additionally, all steel panelboard chassis parts are painted. This significantly reduces potential injury for material handlers and install-ers. Each flange is adjustable outward up to 3/4 inch. This feature allows the installer to adjust flush box applications to be level and flat with the finished wall after the wall material is installed to help correct wall irregularities.

8 The new box flange also provides the means for attaching the EZ Trim and Bottom Flange Hanger with NotchCorner Flange Detail11-4 Panelboards PA014012EN - December 2015 Box and EZ TrimFast Installation The EZ trim incorporates a patent pending, ground breaking design that installs in seconds, rather than minutes. The standard trim features include door-in-door construction; no exposed hardware and no tools are required for installation. Each EZ trim includes hangers attached on the right side. The bottom trim hanger has a notch in its base. To install, the bottom hanger is inserted into the bottom right side box flange opening, resting the notch on the Hanger Inserted Into Box FlangeThe balance of the hangers should be aligned with the other flange openings and pushed in. When all hangers are in the box flange, the trim should be lifted up slightly to clear the notch on the bottom hanger as the trim is self-supported on the EZ box.

9 The installation is completed by swinging the trim to the closed position, then lifting and pushing slightly to the right. The trim will drop into place totally secured. The multi-point catches on the left side of the trim will lock into the left side box flange openings. To prevent the trim from being removed by non-authorized persons, a unique sliding means automatically latches in place when the trim door is closed. Along with a new lock, the EZ trim offers a high degree of door and CertificationsWhen used with Eaton s panelboard chassis, EZ boxes and EZ trims meet the following applicable industry standards. CSA #29 approved. Canadian Electrical CodeTrim Hanging on Surface Mounted Box11-5 Panelboards PA014012EN - December 2015 C PanelboardsPow-R-Line C PanelboardsContentsDescription .. PageApplication Description .. 1-7 Standards and Certification.

10 1-9 Technical Data and Specification .. 1-10 Selection Guide .. 1-10 Product Description Lighting and Distribution Panelboards Assembled Panelboards are designed for sequence phase connection of branch circuit devices. This allows complete flexibility of circuit arrangement (1-, 2- or 3-poles) to allow balance of the electrical load on each phase. Sturdy, rigid chassis assembly assures accurate alignment of interior with panel front; prevents flexing and minimizes possibility of loosening or damage to current carrying parts during and after installation. Four-point in-and-out adjustment of panel interior is provided to meet critical depth dimensions on flush installations. This compensates for possible misalignment of box at installation. Main lugs are mechanical solderless type and approved for copper or aluminum Boxes are code-gauge galvanized steel.