1 A B B M e a s u r e m e n t & A n a ly t i c s | data s h e e t PGC5000 . Integrated controller 2 P G C 5 0 0 0 i n t e g r at e d c o n t r o l l e r | D S/ P GC 5 0 0 0 - EN R e v. B.. Measurement made easy The PGC5000 Integrated controller combines the core functionality of the PGC5000A master controller into either the PGC5000B or PGC5000C Smart Oven .. By removing the need for a traditional controller , we can: reduce analyzer costs free up valuable shelter space reduce analyzer shelter costs P G C 5 0 0 0 i n t e g r at e d c o n t r o l l e r | D S/ P GC 5 0 0 0 - EN R e v.
2 B 3.. Purpose The PGC5000 Integrated controller provides all of the analyzer system control functions and coordinates internal and external data activities for the PGC5000B and PGC5000C. Smart Ovens . The PGC5000 Integrated controller supports individual Smart Oven configurations to maximize application flexibility, while minimizing space and utility requirements.. Description The controller board has been redesigned to fit inside the oven electronics compartment, eliminating the need to a traditional controller enclosure. The Integrated controller of the PGC5000 is designed with a real time embedded operating system (RTOS), to guarantee critical system uptime and security.
3 Fig. 1 PGC500B Smart Oven board Ethernet communication interfaces include: OPC (via VistaGateway).. MODBUS TCP User interface options STAR Compatible Several user interface options are available, including: On-board I/O: PC. 8 Analog Output Tablet (via wireless access point). 2 Digital Output Relay PGC5000A master controller remote access Optional Network Equipment (combination of 2): Moxa Serial to Ethernet Converter Sixnet Ethernet to Fiber Converter Tablet with STAR core installed PC with STAR core installed Wireless access point Ethernet PGC5000 (s). with Integrated SBC.
4 4 P G C 5 0 0 0 i n t e g r at e d c o n t r o l l e r | D S/ P GC 5 0 0 0 - EN R e v. B.. Application flexibility The PGC5000 Integrated controller supports maximum Safety area classification application flexibility, and is suitable for both airless and air CSA/NRTL. bath ovens. It has the ability to control the PGC5000B Smart Class 1, Division 1; Groups B, C, D with Y-purge Oven targeting simple applications, while being able to scale Class 1, Division 2; Groups B, C, D. up to the PGC5000C Smart Oven , targeting the most T Rating T4 T2. complex applications. ATEX/IEC/CN/KO.
5 Zone 1: CE 0344; II2G, Ex de py IIB+H2 T4 T2. Zone 2: CE; II3G Ex de nA IIB+H2 T4 T2. Ex de px IIB+H2 T4 T2 (optional). B-Class Oven specifications With X-purge power interlock Purge wait time Physical 18 minutes (Class 1, Division 1 / Zone 1 area). Environmental Protected from weather: IP54 (NEMA 4 equivalent). Power (hot, neutral, ground). Temperature range 0 to 50 C (32 to 122 F) Voltage -20 to 50 C (-4 to 122 F) with enclosure purge 100-240 VAC. Humidity Frequency 95% relative humidity, non-condensing 50-60 Hz Dimensions Consumption: air mm W x mm D x mm H 1200 W startup, 900 W steady-state (Typical).
6 In. W x in. D x 24 in. H. Consumption: airless Weight 500 W startup, 200 W steady-state (Typical). 60 kg (132 lb). minimum, configuration dependent Instrument air Wall mounting 33 mm ( in.) from wall with brackets Supply connection 3/8 inch tube, minimum Floor mounting Optional dolly with casters Supply pressure: air bath kPa (80 psig). EMI/RFI. Class A industrial environment Supply pressure: airless oven 414 kPa (60 psig). Electrical entries Left side and top Quality Clean, oil free and -34 C dew point (-30 F). Pneumatic entries Right side Flow rates: air bath 127-147 L/min at 20 C, steady-state, Y-purge types Sample entries Right side Flow rates: airless oven L/min Vents Right side P G C 5 0 0 0 i n t e g r at e d c o n t r o l l e r | D S/ P GC 5 0 0 0 - EN R e v.
7 B 5. Analytical detectors Gas control (EPC). Standard detectors Electronic control method Single and multiport thermal conductivity (TCD) Closed loop PID, temperature stabilized Flame ionization detector (FID). Number of EPC zones thermal conductivity intercolumn detectors (optional). 5 maximum Third party detectors Filtration Consult factory 2 m at inlet, provided Inlet pressure: Minimum Isothermal analytical oven Setpoint + 69kPa (10 psig). Oven liner Inlet pressure: Maximum Stainless steel 1034 kPa (150 psig). Internal dimensions Range mm W x mm H x 287 mm D 0-100 psig, bubble tight, non-venting in.
8 W x in. H x in. D. Readout resolution Number of valves psig Standard provisions for 3 gas sample or column Setpoint resolution switching valves psig Standard provisions for 1 external liquid sample valve Consult factory for special requirements Accuracy: 0-100 psig 2%. Columns 1/16, 1/8, 3/16 inch, packed SSTL, metal or fused silica Repeatability capillary psig Heat: Air Bath Allowable gases Forced Air H2, He, N2, Air, Ar (No liquids, corrosives, combustibles, O2). Heat: Airless Oven Quality Recirculated Air GC grade Temperature control method Tube fittings Closed loop PID 1/16, 1/8, 1/4 inch connections 316 SS Gyrolok (standard).
9 Oven temperature 316 SS Swagelok (optional). Ambient +30 C to 180 C (settings and display in C only). Setpoint resolution 1 C. Temperature stability C ambient 1 C over operating temperature range 6 P G C 5 0 0 0 i n t e g r at e d c o n t r o l l e r | D S/ P GC 5 0 0 0 - EN R e v. B.. C-Class oven specifications Physical Environmental ATEX/IEC/CN/KO. Protected from weather: IP54 (NEMA 4 equivalent) Zone 1: CE 0344; II2G, Ex de py IIB+H2 T4 T2. Zone 2: CE; II3G Ex de nA IIB+H2 T4 T2. Temperature range Ex de px IIB+H2 T4 T2 (optional). 0 to 50 C (32 to 122 F). With X-purge power interlock -20 to 50 C (-4 to 122 F) with enclosure purge Purge wait time Humidity 18 minutes (Class 1, Division 1 / Zone 1 area).
10 95% relative humidity, non-condensing Dimensions mm W x mm D x mm H Power (hot, neutral, ground). in. W x in. D x 36 in. H. Voltage Weight 100-240 VAC. 75 kg (150 lb). Frequency minimum, configuration dependent 50-60 Hz Wall mounting Consumption: air 33 mm ( in.) from wall with brackets 1600 W startup, 900 W steady-state (Typical). Floor mounting Consumption: airless Optional dolly with casters 500 W startup, 200 W steady-state (Typical). EMI/RFI. Class A industrial environment Instrument air Electrical entries Left side and top Supply connection 3/8 inch tube, minimum Pneumatic entries Right side Supply pressure: air bath kPa (80 psig).