Power Management Systems PONI …

1 TD02603007 EFor more information visit: Power Management SystemsPONI communication Modules Technical DataNew Information DescriptionPage Power Management Systems PONI communication Modules General Description .. 2 PONI communication Modules .. 2 Applications .. 2 Metered Parameters/Communications.. 2 Physical Characteristics .. 2 Certifications/Listings.. 2 Communications .. 2 IPONI .. 3 BPONI .. 3 EPONI .. 4 MPONI.. 4 Selection Data .. 5 Specifications .. 6 Ordering Information.. 6 For more information visit: TD02603007E Technical Data Page 2 Effective: June 2003 Power Management SystemsPONI communication Modules General Description The Product Operated Network Inter-face (PONI) cards add communications to various eaton s Cutler-Hammer products. With the addition of the PONI card, the Cutler-Hammer device can communicate with a master unit such as a MINT, a NetLink, a CONI card in a personal computer, or, in the case of the RS-485 PONI, a Modbus T master device.

2 The PONIs can be easily mounted to the Cutler-Hammer device. All PONIs, except the RS-485 PONI, enable communications and work together as part of a Cutler-Hammer PowerNet E monitoring system . There are multiple communication levels possible throughout the PowerNet system . The BPONIs and IPONIs are daisy-chained together on the first level network, the INCOM E network, and can be terminated at a NetLink, a MINT II , or a CONI card in a personal computer. The Ethernet PONIs attach a device directly to an Ethernet network. An Ethernet network is often applied as the high-speed backbone network for larger RS-485 PONI is also applied in a daisy-chained configuration. However, the RS-485 PONI communicates the Modbus RTU protocol via an RS-485 network. The RS-485 PONI is a slave device connected to an RS-485 Mod-bus master. By using Modbus function codes, the RS-485 PONI can pass host product commands/data directly to the attached host product. PONIs enable continuous remote communications of all metering parameters, protective settings and device status to a remote monitoring device.

3 Each PONI uniquely identifies its associated device on the network with a unique three-digit hex address, IP address in the case of the Ethernet PONI, or a Modbus address with the RS-485 PONI. BPONIs, IPONIs and RS-485 PONIs include a terminal block for terminating the twisted shielded pair network cables. The Ethernet PONI has an RS-232 port for configuration and firmware upgrades along with an RJ45 Ethernet port. PONI communication Modules Applications The Product Operated Network Interface (PONI) cards attach to Cutler-Hammer devices to enable communications. Metered Parameters/Communications A PONI enables communication of the metered parameters and setpoints consistent with those of the device to which it is attached. Physical Characteristics Each PONI attaches to its associated product. The BPONI, IPONI and RS-485 PONI obtain Power from the host product. The EPONI may be host or separately powered depending on the host. Note: MP-3000 and IQ 1000 II application may require a mounting bracket.

4 Certifications/Listings IPONI n UL T /CUL EPONI n UL/CUL(EN61010-1) RS-485 PONI n UL, CSA T , CE n EN61000-6-2 n EN55011 Communications The IPONI and BPONI enable commu-nications over a twisted shielded pair INCOM device network. The RS-485 PONI enables communication over a Modbus RTU network. The Ethernet PONI enables device communications over a 10 megabaud Ethernet network. TD02603007 EFor more information visit: Technical Data Effective: June 2003 Page 3 Power Management SystemsPONI communication Modules IPONI The INCOM Product Operated Network Interface card, or IPONI card, adds communication capability to various Cutler-Hammer products. Each IPONI has three 16-digit address switches to uniquely identify each device on the network. IPONIs are designed to be daisy-chained throughout a unit sub-station or equipment room to a master device such as a NetLink, MINT II or a CONI in a master computer. From the NetLink or a master computer, information is distributed through the facility s TCP/IP Ethernet network.

5 A twisted shielded pair network connecting IPONIs may extend up to 10,000 feet (3,048 m) before terminat-ing in a NetLink, computer, or another master device. The IPONI comes with mounting hardware and attaches to the back of its associated device. BPONI The Buffered Product Operated Net-work Interface card, or BPONI card, adds communication capability to various Cutler-Hammer products. It provides the same functionality as the IPONI but is recommended for different devices. Each BPONI has three 16-digit address switches to uniquely identify each device on the network. BPONIs are designed to be daisy-chained throughout a unit sub-station or equipment room to a master device such as a NetLink, MINT II or a CONI in a master computer. From the NetLink or a master computer, information is distributed through the facility s TCP/IP Ethernet network. A twisted shielded pair network connecting BPONIs may extend up to 8,500 feet (2,591 m) before terminating in a NetLink, computer, or another master device.

6 The BPONI comes with mounting hardware and attaches to the back of its associated device. Note: The BPONI must be mounted on the load end of the IQ 500. Figure 1. IPONI WiringFigure 2. BPONI Wiring Note: BPONIs and IPONIs may be daisy-chained together with other IMPACC/PowerNet devices on a common twisted shielded pair HostDeviceConnectionNetworkConnection(Gr een PhoenixConnection)Recommended:18 gauge twisted pairIMPCABLE or 20 gauge Belden 9463 classBaud Rate9600 FunctionSelectorSwitchAddressSelectorSwi tchesLEDINCOMP roductOperatedNetworkInterfaceShield3 DeviceMountingTransmitLightAddress SwitchesDeviceMountingA2A0A1 Network121AB890 FECD5674321AB890 FECD5674321AB890 FECD567432 BufferedProductOperatedNetworkInterfaceL EDA ddressSelectorSwitchesNetworkConnection( GreenPhoenixConnection)DeviceMountingTra nsmitLightAddress SwitchesDeviceMountingIQ HostDeviceConnectionFunction Switch LabelMounted Underneath UnitRecommended:18 gauge twisted pair IMPCABLE or20 gauge Belden 9463 class*Shield Wires Must be Tied NotConnectWithProductUnderPower*INCOMN etworkCatalogBPONIS tyle Code4 3 2 11012 Function Switch Definition0 0 0 0 = Buffering PONI 9600 Baud0 0 1 0 = PONI 9600 Baud0 1 0 0 = TSF PONI 9600 Baud0 0 0 1 = Buffering PONI 1200 Baud0 0 1 1 = PONI 1200 Baud0 1 0 1 = TSF PONI 1200 Baud1AB890 FECD5674321AB890 FECD5674321AB890 FECD567432 For more information visit: TD02603007E Technical Data Page 4 Effective: June 2003 Power Management SystemsPONI communication Modules EPONI The Ethernet Product Operated Network Interface card, or EPONI card, attaches directly to the back of an IQ Analyzer, an IQ DP-4000 E or IQ Data Plus II E.

7 It supports TCP/IP Ethernet communications at 10 megabauds. It has a 10 Base-T (RJ45) interface. Contact the Cutler-Hammer business for EPONI compatibility with other Cutler-Hammer products and availability. RS-485 PONI The RS-485 Product Operated Network Interface card, or MPONI card, enables Modbus communication capability to various Cutler-Hammer products. Each MPONI contains two rotary address switches to uniquely identify each device on the network and a baud rate DIP switch. A 5-pin connector is pro-vided for wiring to the RS-485 network. Various baud rates are available for networking flexibility, and onboard LEDs indicate operation, error and communication status. The MPONI is applied where a device network exists connected by a dedicated shielded twisted pair conductor. Modbus RS-485 allows a single device or multiple units in a daisy-chain configuration to com-municate with another local or remote device and may extend up to 4,000 feet (1,219 m) without a repeater.

8 The MPONI comes with mounting hardware and attaches to the back of its associated device. Note: Please see IL for detailed register support information for each supported product. Not all device functionality is supported with the RS-485 PONI over the Modbus Protocol. Figure 3. EPONI WiringFigure 4. RS-485 PONIE thernet 10 Base-T(RJ45 connector)SerialProgrammingPortDeviceMou ntingDeviceMounting24 VdcPowerIQ HostDeviceConnectionEthernet TMProductOperatedNetworkInterfaceIQ HostDeviceConnectionLED5 WIRETXSTATUSRS-4851 A2 B3 COMMON4 SHIELD5 CHASSIS121 ohmsNETWORKRXA1 ADDRESSA0 SWITCHESBAUDRATECATALOGMPONI1 00 - 1200 01-96000 10-19200 TXDEVICEMOUNTINGDEVICEMOUNTINGRS-485 LEDF unctionSelectorSwitchAddressSelectorSwit chesNetworkConnection(Green Phoenix Connection)Recommended:18 gauge twisted pair IMPCABLE or20 gauge Belden 9463 classSTYLE CODEPOWER24V DC; 50 MAroductperatedetworknterfacePONI TD02603007 EFor more information visit: Technical Data Effective: June 2003 Page 5 Power Management SystemsPONI communication Modules Selection Data Table 1.

9 PONI Selection Chart Legend: l = Fully compatible. = Compatible with greater than or equal to firmware version. = Compatible with less than or equal to firmware version. IQ DeviceIPONIBPONIEPONIMPONI IQ Analyzer l DP-4000 ll l CED l CMU l BIM l IQ Transfer l 1000 II l MP-3000 l 500 l IQ Generator l IQ Data l IQ Data Plus II In Buff-mode l 8B 6/26/95 ATC-400 Command Software SupportCutler-Hammer PowerNet lll IMPACC/PowerNet Series III ll Universal RTD ModuleIn Buff-mode For more information visit: TD02603007E Technical Data Page 6 Effective: June 2003 Power Management SystemsPONI communication Modules Specifications IPONI n Temperature -20 C to 70 C n Humidity 5% to 95% non-condensing n Power 20 to 30 Vdc maximum, 50 mA nominal, 100 mA maximum n Speed 1200 and 9600 bauds n Communications Three-position removable terminal block for twisted shielded pair INCOM BPONI n Temperature -20 C to 70 C n Humidity 5% to 95% non-condensing n Power 20 to 30 Vdc maximum, 150 mA maximum n Speed 1200 and 9600 bauds n Communications Two-position removable terminal block, twisted shielded pair INCOM EPONI n Temperature -20 C to 70 C n Humidity 5% to 95% non-condensing n Power 20 to 30 Vdc maximum, 150 mA maximum n Speed 10 megabauds n Communications 10 Base-T (RJ45)

10 AUI port MPONI n Temperature -20 C to 60 C n Humidity 5% to 95% non-condensing n Power 24 Vdc maximum, 50 mA n Speed 1200, 9600 or 19,200 bauds n Communications Five-position removable terminal block for twisted shielded pair Mod-bus RTU (A, B, Common, Shield, and Optional Chassis Ground) Ordering Information Table 2. PONI communication Modules UL is a federally registered trademark of Underwriters Laboratories is a registered trademark of the Canadian Standards is a registered trademark of Modicon, a division of Schneider Electric Industries SA. DescriptionCatalog Number INCOM PONI IPONI Buffered PONI BPONI Ethernet PONI EPONI RS-485 PONI MPONI TD02603007 EFor more information visit: Technical Data Effective: June 2003 Page 7 Power Management SystemsPONI communication Modules This page intentionally left DataPage 8 Effective: June 2003 Power Management SystemsPONI communication Modules 2003 eaton CorporationAll Rights ReservedPrinted in USAP ublication No.