Proportional Valves - Eaton

1 Proportional Valves Capabilities Brochure Enabling Creative Solutions With a wide range of markets serviced, our KB Proportional Port Crane Civil Engineering Designed for Better New Design Means Valves are Performance Previous models of Vickers Proportional Valves featured New Applications With Vickers KB Proportional Valves , design engineers enabling control amplifiers built and pre-wired directly onto the Valves for simple installation. Integration of the two now have a viable new control package that they've never had new generation of integrated truly creative produces a product that can be cost effective over previous models. The KB Proportional valve Valves that redefine and expand industrial application design capabilities. Vickers Proportional Valves solutions. takes the electronics are much easier to integration concept a step understand and install than further, by placing external previous models using electronics wiring inside the separate drive amplifiers.

2 The valve. This makes Vickers KB only electrical inputs required Proportional Valves less are a power supply and a As technology continues to improve, so does the susceptible to failure. voltage command signal. engineering Eaton builds into its Proportional Valves . Vickers KB Proportional Valves are a good example of Integrated Amplifiers Built to Last Eaton continued commitment to designing and Mean Plug and Play For durability, you can't beat manufacturing market-leading products. Vickers KB Integrated amplifiers are a KB Proportional valve. The factory preset and eliminate amplifier is housed in a Proportional Valves are manufactured, backed and any adjustment of gain, durable metal enclosure, sold throughout the world with the high quality you deadband compensation, or sealed against environmental expect from Eaton . dither required for separate contaminates such as cutting card and valve combinations. fluid spray, direct, water and Plus they eliminate the need fluid wash down.

3 Seven-pin 1. Control function direction, flow, and pressure for field adjustments and electrical mating connectors separately wired and are supplied as standard. 2. Performance level standard, high, and servo mounted cardholders. They are reliable, rugged and Replacement Valves can be provide easy access for test 3. On-board-electronics with (KB model) and equipment. fitted without adjusting or without (K model) changing the control signals. Consistency of quality is 4. Complete size range D03-D10 (NG6-NG32) assured with the KB. 5. Wide variety of supporting electronics Proportional valve. Each valve/amplifier combination is tested and calibrated as a total assembly with a variation of less than 5%. from valve to valve. You can trust Vickers KB. Proportional Valves to do the job as specified and perform consistently and reliably for years. Rubber Press Entertainment Primary Metal Die Casting PRIMARY FORCE SPEED POSITION PRIMARY FORCE SPEED POSITION.

4 MARKETS SUBMARKETS CONTROL CONTROL CONTROL MARKETS SUBMARKETS CONTROL CONTROL CONTROL. Machine Metal Cutting X X X Power Water Turbine X X. Tools Material handling X X X Generation Steam Turbine X X. Molding Plastics & Rubber X X X Wind Turbine X X. Die Casting X X X Solar X X. Foundry X X X Test & X X X. Ceramic & Glass X X X Simulation Metal Press X X X Mobile Construction X X X. Forming Baler X X X Mining X X. Shear & Cutting X X X Agriculture X X X. Bending Machine X X X Oil & Gas X X X. Punching Machine X X X Marine X X X. Primary Ferrous X X X Civil X X X. Metal Non-Ferrous X X X Engineering Processing Wood Product X X X. Pulp & Paper X X X. Concrete and X X X. Aggregate Food X X X. Proportional Valve Application Matrix Valve Performance Level The application matrix to the Low Standard Servo High Performance Servo Valve right provides a quick . 500 (1892). guidance for many industrial 400 (1514) DIE CAST.

5 10. applications. Simply locate 300 (1135). (Main Flow). your application (or one very 200 (757). nearly like it) on the chart, 8. CRAWLER ROLLING OIL. VEHICLES MILLS EXPLORATION. then read off the Valve 100 (378) (Seismics). INJECTION. Performance Level 70 (265) MOLDING. 7. Flow at 1000 PSI Pressure GPM (LPM). FLIGHT. (Standard, High, or Servo 50 (189) UTILITY ENTERTAINMENT SIMULATORS SAWMILL. (Motion Bases) (Motion Bases). Performance) at the top and 40 (151) CONSTRUCTION. VEHICLES. SETWORKS. the ISO Valve Size (Size 3, 5, 30 (113) FATIGUE. 5. CRANES & TESTING DIE CAST. 7, 8 or 10) on the right side. 20 (76) HOISTS. MATERIAL. (Pilot Flow). ISO Valve Size HANDLING. For example: MACHINE. 10 (37) AGRICULTURAL TOOLS. EQUIPMENT. What size valve and what performance level should I choose for my Sawmill Setworks? 7 (26) CONVEYORS. BLOW FLIGHT. Sawmill Setworks applications generally 5 (19) MOLDING SIMULATORS. (Load Surface).

6 Require Servo Performance type Valves . The 4 (15). valve size could be either a Size 5 or a Size 3 (11) ENTERTAINMENT WIND TURBINE. CONTROL. (Animation) TENSILE. 7 depending upon the flow requirements of 2 (8) TESTING. 3. the application. PROCESS. CONTROL. 1 ( ) VIBRATION. The matrix uses Frequency EDM EXCITERS. Response as the primary ( ). determinant for valve per- ( ). formance. This is not the only ( ). parameter of importance in all ( ). applications, but it does serve ( ). as a good first reference. 5 7 10 20 30 40 50 70 100 200 300 400 500 700 1000. Frequency at 90 Phase Lag (Hz). Eaton Proportional Valves Catalog V-VLPO-MR002-E1 July 2008 3. Press Paper Machine Machine Tool Ceramic Press Specifications, Features and Benefits of KB Prop Valves SPECIFICATIONS/FEATURES BENEFITS. IP65 and 67 (best in class) Superior moisture resistant Valve enable Easy to achieve interlock control Ramp adjustment (digital OBE) Ability to fine tune on site Shock and vibration tested Reliability and durability in harsh environment Digital OBE (KBDG, KBFDG5V, KBCG, and KBXG) Setup and test done through software EMC CE marked Passport selling to EU.

7 +/-10 VDC & 4-20 mA command input options Flexibility to match customer controller Output monitor Easy setup and diagnosis Integrated on-board-electronics (OBE) Less wiring & more reliable Factory preset gain & dead band Plug and Play Factory calibration No setup needed for replacement Industry standard 7-pin connector Interchangeability & ease of customer wiring SMD techniques used in OBE More compact design 24 VDC with wide tolerance (21V to 36V) Less demanding for power supply Canbus (available on KBFDG5V-5/7/8/10) Better diagnose capability Blue fonts mean Eaton 's product superiority over competitors'. OBE Proportional Valve Comparison SPECIFICATIONS/FEATURE Eaton BR PARKER ATOS. Environmental Protection IP65 and 67 IP65 IP54** IP65. Ramp adjustment Yes* Not across board No Not across board Valve Enable Yes Not across board No Not across board OBE Position Pilot stage Mostly on main stage Main stage Pilot stage EMC Qualification CE marked CE marked CE marked CE marked Command Input option +/- 10V & 4-20mA +/- 10V & 4-20mA +/- 10V & +/- 10mA +/- 10V & 4-20mA.

8 Output Monitor Yes Yes Yes Yes * Digital OBE valve: KBD(T)G4V, KBDG5V, KBFDG5V, KBX(C)G, KBCG, **IP65 on limited number of families Blue fonts mean Eaton 's product superiority over competitors'. Flow Capability Frequency Response GPM(US) LPM Hz Frequency Response @ 90 Phase Lag (Hz). Nominal Flow 200 800 140. 180 I. 700 120. 160. 600 100. 140. 120 500. 80. 100 400. 60 I. 80 300 L I I. I. 60 40 L I. 200 L. 40 * L L. 20 L. 20 100 *. 0 0 0 * * * *. K(B)HDG5V-10. K(B)FDG5V-10. K(B)HDG5V-8. K(B)HDG5V-5. K(B)HDG5V-7. K(B)SDG4V-3. K(B)SDG4V-5. K(B)SDG5V-7. K(B)DG5V-10. K(B)HDG5V-10. K(B)FDG5V-10. K(B)HDG5V-8. K(B)FDG4V-3. K(B)FDG5V-5. K(B)HDG5V-5. K(B)HDG5V-7. K(B)FDG4V-5. K(B)FDG5V-7. K(B)FDG5V-8. K(B)SDG4V-3. K(B)SDG4V-5. K(B)SDG5V-7. K(B)DG5V-10. K(B)FDG4V-3. K(B)FDG5V-5. K(B)FDG4V-5. K(B)FDG5V-7. K(B)FDG5V-8. K(B)DG4V-3. K(B)DG4V-5. K(B)DG5V-5. K(B)DG5V-8. K(B)DG4V-3. K(B)DG4V-5. K(B)DG5V-5. K(B)DG5V-8. D03 D05 D05 D07 D08 D10 D03 D05 D05 D07 D08 D10.

9 High Performance Servo Performance Nominal flow rated @ 5 bar delta P, single path except for K(B)SDG4V-3/5 valve * Standard Performance rated @ 35 bar delta P, single path 4 Eaton Proportional Valves Catalog V-VLPO-MR002-E1 July 2008. Proportional Directional Valve with On-Board-Electronics (OBE). SINGLE STAGE TWO STAGE. DO3/NG6 DO5/NG10 DO5/NG10 DO7/NG16 DO8/NG25 D10/NG32. Servo Performance KBSDG4V-3 KBSDG4V-5 KBHDG5V-5 KBHDG5V-7 KBHDG5V-8 KBHDG5V-10. Valve with Dual Spool Feedback High Performance KBFDG4V-3 KBFDG4V-5 KBFDG5V-5 KBFDG5V-7 KBFDG5V-8 KBFDG5V-10. Valve with Single Spool Feedback Standard KBDG4V-3 KBDG4V-5 KBDG5V-5 KBDG5V-7 KBDG5V-8 KBDG5V-10. Performance Valve without Spool Feedback Proportional Directional Valve without On-Board-Electronics (Non-OBE). SINGLE STAGE TWO STAGE. DO3/NG6 DO5/NG10 DO5/NG10 DO7/NG16 DO8/NG25 D10/NG32. Servo Performance KSDG4V-3 N/A KHDG5V-5 KHDG5V-7 KHDG5V-8 KHDG5V-10.

10 Valve with Dual Spool Feedback High Performance KFDG4V-3 KFDG4V-5 KFDG5V-5 KFDG5V-7 KFDG5V-8 KHDG5V-10*. Valve with Single Spool Feedback Standard KDG4V-3 KDG4V-5 KDG5V-5 KDG5V-7 KDG5V-8 KDG5V-10. Performance Valve without Spool Feedback * Substitute with KHDG5V-10 in place of KFDG5V-10. AMPLIFIER (EURO CARD MOUNTING) AMPLIFIER (DIN-PLUG MOUNTING). Model Code Propotiontal Valves Model Code Description EEA-PAM-513-A/B/D-32 KCG-3, KCG-6/8, KX(C)G-6/8, H coil EHH-AMP-702-D/J/K-20 Power Plugs for Proportional Valves , 24 VDC. EEA-PAM-523-A/B/C/D/E/F-32 KD/TG4V-3, KDG5V-5/7/8/10, H coil EHH-AMP-712-D/G-20 Power Plugs for Proportional Valves , 12 VDC. EEA-PAM-525-A/B/C/D/E/F-32 KDG4V-5, H coil FUNCTIONAL MODULE (DIN-RAIL MOUNTING). EEA-PAM-533-A/B/C/D/E/F-32 KFD/TG4V-3 Model Code Description EEA-PAM-535-A/B/C/D/E/F-32 KFD/TG4V-5 EHD-DSG-201-A-10 Demand signal generator EEA-PAM-541-A/D/E-32 KHDG5V-5/7/8/10, zero lap spool EHA-PID-201-A-20 Electronic PID controller EEA-PAM-553-A/D/E-32 KSDG4V-3 EHA-CON-201-A-20 Signal converter module EEA-PAM-561-A/B/C/D/E/F-32 KFDG5V-5/7 EHA-RMP-201-A-20 Ramp generator module EEA-PAM-568-A/B/C/D/E/F-32 KFDG5V-8 EHA-PSU-704-A10-20 Power supply, 24V DC, 10A Max.