Pump Division Titan Slurry - tkl.com.au

1 Titan SlurryTKL Heavy-Duty,Dual CaseLined PumpBulletin PS-10-8 (E)Pump Division (PS-10-8) TKL Titan Slurry 4/29/04 12:56 PM Page 1 Pump DivisionPump SupplierTo The WorldFlowserve is thedriving force in theglobal industrialpump other pumpcompany in theworld has thedepth or breadthof expertise inthe successfulapplication ofpre-engineered,engineered andspecial purposepumps andsystems. Pumping SolutionsFlowserve is providing pumpingsolutions which permit cus-tomers to continuously improveproductivity, profitability andpumping system Focused Customer SupportProduct and industry specialistsdevelop effective proposals andsolutions directed toward marketand customer offer technical advice andassistance throughout eachstage of the product life cycle,beginning with the TechnologiesFlowserve is without peer in thedevelopment and application ofpump technology, including: Hydraulic engineering Mechanical design Materials science Intelligent pumping Manufacturing technologyBroad Product LinesFlowserve offers a wide rangeof complementary pump types,from pre-engineered processpumps, to highly engineeredand special purpose pumpsand systems.

2 pumps are builtto recognized global standardsand customer designs include: Single stage process Between bearing single stage Between bearing multistage Vertical Submersible motor Rotary Reciprocating Nuclear Specialty(PS-10-8) TKL Titan Slurry 4/29/04 12:56 PM Page 2 Pump DivisionApplications Abrasive processslurries Tailings high andlow pressure Sand and gravel Bottom and fly ash Dredging Quarry duties Cement production Alumina production Mine dewatering Mill dischargeand scale Cyclone feed Flotation transfer Thickener feed Lime circulation Sugar processingComplementaryPump Designs Type R rubber linedslurry pump Type M hard metalslurry pump LC chemicalslurry pump Types MJ and MJCvertical hard metalslurry pumps Types RJ and RJCvertical rubber linedslurry pumps Terra- Titan verticalsump pump3 Heavy-Duty ConstructionThe flowserve TKL Titan Slurrypump is a true mill-circuit slurrypump.

3 It reflects the company sinnovation and engineeringexpertise in hydraulic design,materials science and manufac-turing excellence. Moreover, theFlowserve TKL Titan Slurry pumpis a proven design from a company with more than a centuryof experience in mining s toughest applications. Materials Interchangeabilityof Wear ComponentsThe Titan Slurry s dual casingdesign permits interchangeabilityof the wear components toenhance the pump s versatility,whether the applicationdemands elastomeric or hardmetal materials of components can easily beconverted from elastomeric tohard metal and vice versa. Thisflexibility translates into reducedinventory requirements andreduced operating costs. Titan SlurryHeavy-Duty,Dual Case Lined PumpLCTerra-TitanType R(PS-10-8) TKL Titan Slurry 4/29/04 12:56 PM Page 3 Pump DivisionThe flowserve TKL Titan Slurrypump is a horizontal, singlestage, end suction configurationwith a dual case and a tangentialdischarge.

4 It is engineered tohandle high concentrations ofcoarse, abrasive solids in suspension. The Titan Slurry sunique dual case is designed to use either a hard metal or elastomeric liner for heavy-duty Titan Slurry canbe bolted in place of similar dualcasing design Slurry pumps withlittle or no site modification. Its superior hydraulic designresults in the industry s highest SlurryHeavy-Duty,Dual Case Lined Pump4 Operating Parameters Flows to 3600 m3/h(16 000 US gpm) Heads to 90 m (300 ft) Temperatures to110 C (230 F) Pressures to 25 bar(360 psi) standard; 40 bar (580 psi) high pressure Sizes 50 to 350 mm(2 to 14 in)Removable Stuffing Boxconverts to various shaftsealing options without modification to the shaft,liner or impeller. Choice ofmaterials available for corrosive applicationsDual Casingprovides access toelastomeric or hard metal liners forinspection or mating faces provideproper liner compression.

5 Both theradial joint and piping connectionsare complete through-bolt designsfor ease of disassemblyElastomeric and Hard Metal Linersare fully interchangeable, allowingthe most economical material to be usedHigh Efficiency, Closed VaneImpeller has adjustable face clear-ance and generous wear shaft to impeller designeliminates troublesome impeller nut(PS-10-8) TKL Titan Slurry 4/29/04 12:56 PM Page 4 Pump DivisionSignificant Benefits Heavy-Duty Reliability Extra thick wear allowances Oversized shaft andbearings Improved NPSHR forwider application Less cavitation andimpeller wear Maximum wet-end lifebetween rebuilds Reduced Costs Optimal hydraulic selection Lower energy costs Reduced pump and partsinventory requirements Higher peak efficiencyvalues Reduced maintenancecosts Increased uptime Versatility Multiple configurations Choice of materialsto suit application Parts interchangeability5 Multiple MaterialsThe Titan Slurry offers linercomponents in numerousmaterials of construction tomaximize wear resistance.

6 Natural rubber andpolyurethaneare suitablefor fine solids and mildlycorrosive slurries High chrome iron is preferred for applicationscontaining coarse solids,as well as those at higher pressures and temperatures Ceramic materials exhibit outstanding abrasion and corrosion resistance. Theyare recommended forhot, corrosive slurriesEasily RetrofitableThe Titan Slurry conforms toindustry standard Slurry pumpdimensions. All base mountingholes, flange sizes and positionsare dimensionally compatiblewith the industry s most widelyused pumps . This enables theTitan Slurry to be installed inplace of competitor pumps withlittle or no site Lined DualCase DesignThe Titan Slurry boasts state-of-the-art hydraulic designto withstand the demands ofsevere Slurry dual case design employsan innovative, replaceable linersystem to maximize wearresistance, efficiency and pumplife while minimizing total costof ownership.

7 Metallic volute liners areaccurately aligned with dualadjustment fasteners throughthe outer casing. Elastomericvolute liners are secured to thecasing halves with dovetail fits. Front and back liners are positively located through thecasing with Cartridge incorpo-rates back-to-back taper rollerbearings to carry axial andbelt loads. A roller bearingsupports the impeller radialloads. Most models utilizedouble seal barrier, labyrinthsand contact lip seals to maintain a clean environmentfor longer service lifeThe bearing cartridge can beremovedfrom the pumpframe for service exchangeor workshop overhaulRugged Full Frame Supportprovides secure mounting for reduced vibration whileallowing for casing mount of cartridgepermits its easy removalwithout disturbing alignmentand with minimal axial adjustment is external of the cartridge Captive Metal Liners are safelyhandled during in situ volute is removed while pos-itively clamped into the casing byclamp bolts.

8 Eyebolt meets alllifting safety regulations(PS-10-8) TKL Titan Slurry 4/29/04 12:57 PM Page 5 Pump DivisionAvailable Options Mill duty impellers Sugar industry suitable opentype impeller High pressure casings forseries pumpingOptional Expeller Sealuses centrifugal force to expel fluidfrom the seal for applicationsin which abrasive particles causefrequent packing failures, cleanwater is limited, or product dilution is not Packingis available formost applications. Extra deepstuffing box accepts high qualitygland packing, lantern ring andsplit gland. Recommended formineral processing applicationsin which clean water is availableand pump operates in a controlled andTechnical Data6 Mechanical Sealingisavailable for no leakapplications and to meetenvironmental require-ments.

9 Most qualitymechanical seals suchas the flowserve SLCand SLM types can befitted as required. Titan Slurry Range Chart30020010080605040302010080605040302 0108654060801002003005007001000200030005 000700010 00020 0001020304050701002003005007001000200030 005000 Flow Rate - Variable SpeedTDH - Variable Speedm3/hgpmft mDrive Options Direct coupled Direct drive base mounted Belt driven Side drive base mounted Direct overheadmotor mount Reverse overheadmotor mountShaft Sealing MethodsRemovable Stuffing Box permits easy seal maintenance or seal conversion(PS-10-8) TKL Titan Slurry 4/29/04 12:57 PM Page 6 Pump DivisionGlobal Engineered Servicesand SupportTotal Cost ReductionAsset ManagementProduct Life CyclePerformance Re-ratesSite DiagnosticsRepair ServicesEnergy ManagementSpare PartsMaintenance ContractsMaterials UpgradesTurnkey ServicesField Repairs Installation Project SupervisionCommissioningEquipment UpgradesCondition MonitoringSystems AnalysisField MachiningService DedicationFlowserve Engineered Services isfocused on providing customerswith uncompromising service andsupport, where and when to delivering the high-est quality support, EngineeredServices integrates its extensivepump and materials engineeringknowledge with creative servicesolutions.

10 Engineered Servicesfully understands the businesschallenges facing customers andis prepared to manage solutionsto succeed as a worldwide network of serviceand repair centers staffed byhighly skilled engineers andtechnicians is available aroundthe clock, seven days a week torespond to customer queries, to evaluate and troubleshootproblems and to provide reliable of Experience,Commitment to ExcellenceFlowserve has long servedindustries requiring superiorequipment performance andservice life. Oil and gas production Hydrocarbon processing Chemical processing Water resources Power generation Nuclear Mining and mineral processing Pulp and paper General industryEngineered Servicesis dedicatedto maximizing equipment performance and providing reliability-centered maintenanceprograms for pumps and relatedequipment, regardless of manu-facturer.