Transcription of Serial Number Range - Genie lift
1 Serial Number Rangefrom SN 3084-101 to 3090-2213Z-30/20 HDPart No. 139382 Rev A13 September 20142Z-30/20 HDPart No. 139382 September 2014 Part No. 139382Z-30/20HD3 September 2014 How to Read Your Serial NumberThis manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at to Read Your Serial Stocking to Order Parts Fax Order VersionClick on any page Number to view the Decals - View Decals - View Drive Chassis Chassis SCR/Charger Module Battery Charger SCR Control Contactor Panel Drive Train Front End/Steering Battery Box HD Wheel HD Drive Line/Service Brake HD Brake Power Unit HD Brake Printed Circuit Board Turntable Turntable Gearbox Turntable Hand Pump Hydraulic Valve Manifold Assembly (to SN3086-822).
2 Printed Circuit Board Rotation & Speed Limit Switch Lower Control Box Hydraulic Filter Hydraulic Power Unit Hydraulic Power Unit (Replacement).. Turntable Cover HD Turntable Printed Circuit Board Valve Block Assembly (from SN 3086-823).. Valve Block Assembly (from November 1986)..64400 Boom Secondary Boom Primary Boom Steering, Boom Lifting & Extension HD Primary Boom Master and Slave Cylinder Platform Platform Control Box Accelerator Switch Platform Foot Switch HD Platform HD Control Box Platform Gearbox Platform Leveling System Hydraulic Hoses and Electrical Hydraulic Hose Chassis Electrical Cable and Wire SCR Module Electrical Cable and Wire Turntable Electrical Cable and Wire Platform Control Electrical Cable and Number Description ReferencesFittings Cross No. 139382 September 2014 Table of ContentsThis Page Intentionally Left BlankPart No. 139382Z-30/20HD5 September 2014 Table of Contents (continued)6Z-30/20 HDPart No.
3 139382 September 2014 NotesPart No. 139382Z-30/20HD7 September 2014 Parts Stocking List8Z-30/20 HDPart No. 139382 September 2014 How To Order PartsPart No. 139382Z-30/20HD9 September 2014 Fax Order Form10Z-30/20 HDPart No. 139382100 DecalsSeptember Decals - View ,30/20HD,ALL BLUE12594--DECAL KIT,Z30/20HD, KIT,Z30/20HD, WARNING17804--DECAL KIT,Z30/20HD, COSMETIC17805--DECAL,"FORWARD-REVERSE" ,RIGHT-LEFT" , (PLAT).1165753(replaced PN 12395)DECAL,TURRET ROT.(TURN) ,"CAUTION BODY BELT" , ,SAFETY RULES, , , (replaced PN 12246)DECAL,500 LB CAPACITY, ,300 LB. MAX. ,BRAKE SWITCHINSTRUCT."..1124419 DECAL,Z-30/20" WITH ,"ELECTROCUTIONHAZARD" ,CAUTION AIR ,FORK LIFTING" ,WHITE STRIPING, ,BOOM, 6" X 15"..21221515 DECAL, Genie " 6" X 19" (BOOM)..21223416 DECAL," Genie BOOM" , ,PRE' # LABEL,MYLAR 4X8**..17704619(replaced PN 12055)Part No. 139382Z-30/20HD11100 DecalsSeptember Decals - View 112Z-30/20 HDPart No. 139382100 DecalsSeptember Decals - View ,500 LB CAPACITY, ,NON-INSULATEDPLATFORM11857--DECAL,"ELEC TROCUTIONHAZARD" ,CAUTION AIR ,BATTERYCONNECT" ,TRANS.
4 TIE , Genie BOOM"..21221422 DECAL,"DANGER BATTERYGAS" ,LEFT ,FORWARD ,BATTERY PACK, ,RIGHT "TURRET ROT."(TURNTABLE)..11244528 DECAL,PUMPON"-(TURNTABLE)..11244429 DECAL,POWER TO PLAT." ,REVERSE ,BATTERY CHARGER, No. 139382Z-30/20HD13100 DecalsSeptember Decals - View 214Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember Chassis ,NYLOCK,1 ,HHC,1/2-13 X 5, ,FLAT,.5 GEARBOX ,TURNTABLE **OLDZ30 to section ,HHC,3/8-16 X ,HHC,3/8-16 X , ,NYLOCK,3 Train Inst. - ref. to fig. # ,HHC,3/4-10 X ,HHC,3/4-10X9" ,NYLOCK,3 to section Box to section ,LOCK-1 X ,FLAT,. ,HHC,5/8-11 X 3 ,NYLOCK,5 No. 139382Z-30/20HD15200 Drive Chassis ComponentsSeptember Chassis Assembly16Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember SCR/Charger Module ,THREADEDGROUNDWIRE16257--(not shown)SCREW,HHC,3/8-16 X 1 GRD (can also use PN 6175 SCREW,HHC,3/8-16 X 1)WASHER,FLAT,USS,3/8", COVER W/DECALS & , 110 (component no longer available)CHARGER-REMOTE,115 (optional)NUT,NYLOCK,1 ,HHC,1/4-20 X.
5 ,RHM,6-32 X . ,NYLOCK, STRIP,10 CONNECTOR,1/2"..3662210 HANDY BOX,STD.,SINGLE ,STL, ,P,.25 X . ,110V GFCI**..11358513 COVER,HANDY ,3/8-16 STEEL SPACER---1"..21323416 SCR BLOCK, ANN & ANL ,300 AMP,VERY ,FHM,10-32 X ,NYLOCK, HOLDER,2 ,10 ,RHM,6-32 X . ,NYLOCK, VOLT COILDC(BOOM)..11347526 SCREW,HHC,1/4-20 X . ,NYLOCK,1 ,HHC,3/8-16 X 1 GRD ,NYLOCK,3 CONTROL ( COMPLETE )..11308031 PLUG,ELECTRICAL, 6599 @ 23"-14/3 "1053933 SCREW,HHC,3/8-16 X ,NYLOCK,3 ,LP NYLOCK,5 ,HHC,5/16-18 X 1 ,HHC,1/4-20 X . ,NYLOCK,1 ,RING,RED,.313, No. 139382Z-30/20HD17200 Drive Chassis ComponentsSeptember SCR/Charger Module Assembly18Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember Battery Charger , 110/60-- Genie BOOM**13008--(component no longer available)(Lester Charger)CHARGER-220/50 Genie BOOM**13928--(obsolete with no replacement) (MACC harger)RELAY,CHARGER TIMER**46341--(for chargers PN 23136, 47904 and47905)TIMER ASSY(13008 BOOMCHARGER).
6 113008-11A(Lester Charger)RELAY,CHARGER TIMER**18078--(for PN 13008-1)TIMER ASSY, (45380 CHARGER)195311B(Lester Chargers)RELAY,CHARGER .TIMER(19531/32)19533--(for PN 19531)TIMER-50HZ CHARGER (MAC)176691C(component no longer available) (MACC harger)AC (Lester Charger)RECTIFIER-50HZ CHARGER (MAC)176702B(MAC Charger)CAPACITOR,6 MFD,660 VAC-CHARGR*..113008-33A(Lester Charger)CIRCUIT BREAKER-50HZ CHARGER176673B(MAC Charger)HEATSINK ASSY W/DIODES(23442)..1272624(Lester Charger)AMMETER-BOOM (Lester Charger)AMMETER-50HZ CHARGER (MAC)176685B(MAC Charger)FUSE ASSY-BOOM (Lester Charger)FUSE,15 AMP,TYPE 3AG458446B(MAC Charger)Part No. 139382Z-30/20HD19200 Drive Chassis ComponentsSeptember Battery Charger Assembly20Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember SCR Control CONTROL ( COMPLETE ) , THERMAL PROTECTER,..113080-22 SCR, RECTIFIER, , RECTIFIER, , , RECTIFIER, (replaced PN 13080-5)RECTIFIER, , ,SCR ,SCR No.
7 139382Z-30/20HD21200 Drive Chassis ComponentsSeptember SCR Control Assembly22Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember Contactor Panel Contact Assembly Consists ofNo.'s 2 & ASM STATION, (cover not included; only bolt, washersand nut) , ,1A,REVERSER ,REVERSER ,F & R,REVERSER & R Contact Assembly - Consists ofNo.'s , ,DUAL, ,MOVEABLE, ASM STATION, No. 139382Z-30/20HD23200 Drive Chassis ComponentsSeptember Contactor Panel Assembly24Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember Drive Train ,(13060-1)35092--TIRE, 8 TUBE ,RIM- 15 X 6 +1" ,NYLOCK,1 ,LUG,1/2-20 X90 DEG-13 WELDMENT-300 (component no longer available)REAREND WELD-500 LB BOOM137706B(component no longer available)COVER-13770 AXLE GEARBOX20494--U-BOLT, 1/2-13 X 5 GRADE (see PN 13734 for longer u-bolt)U-BOLT KIT (1 BOX)..2130508 YOKE , SLIP, "UN-PAINTED"..11305110U-JOINT FLANGE YOKE (BLUE)..113873P12 KEY, DRIVE SHAFT 2".
8 11359813 PIN,ROLL,.125 X . ,HHC,5/16-18 X ,LOCK,. ,SET,HS 1/4-28 X . HALF, 4 INCH (ALUM)..11305618 COUPLING-RUBBER, #0 SIZE ,SET,HS 1/4-28 X . HALF, 2 INCH(STEEL)..11305721 BRAKE-SPLINED DRIVE HUB%%..113060-122 SCREW,HHC,3/8-16 X ,LOCK,. " BORE No. 22 BACK PLATE-13060 BRAKE19366--FLAPPER PLATE-13060 BRAKE19367--ROTOR-13060 BRAKE19368--COIL,36V,13060 ,ELECTRIC,DRIVE (not shown)BRUSH RIGGING,13062,23403**27936--(component no longer available)KEY,2 3/4" (13060)35091--SCREW,HHC,5/16-18 X 1 ,LOCK,. ,NYLOCK,3 ,HHC,3/8-16 X COVER STAMPING --(BLUE) "MOTORBRACKET%%..11334932 DRIVE REDUCER KIT, (component no longer available)(replaced PN 13054)SEAL, INPUT SHAFT-SPDREDUCER13054-1--(for 13054)SEAL,OUTPUT SHAFT-SPDREDUCER13054-2--(for 13054; no longer available)NUT,NYLOCK,1 , x " GRD 5 SHAFT-STANDARD ,SET,HS 3/8-16 X . No. 139382Z-30/20HD25200 Drive Chassis ComponentsSeptember Drive Train Installation26Z-30/20 HDPart No.
9 139382200 Drive Chassis ComponentsSeptember Front End/Steering AXLE,500 LB13732--TIE ROD WELDMENT-300 ROD WELDMENT-500 ,COTTER,.125 X ,CLEVIS,1 X (replaced PN 13472)WELDMENT,ROD , as item ,HYD-2 X 6 X LUG Z30HD ,NYLOCK,1 ,HHC,1/2-13 X 5, HUB W/RACES-300# inner & outer cups, lug nuts,and studsCOTTER PIN-300# HUB NUT-300# HUB TUBE , 8 , DUST, 13635 HUBKIT, (replaced PN 13073-2 Hub Cap " )WHEEL,RIM- 15 X 6 NUT-300# HUB ,300# HUB REPAIR KIT-300 ,300#..113073-10--WHEEL STUD,1/2-20 UNF (HD&STD)13073-11--BEARING,OUTER 13073-7 ,INNER, 13073-7 LB SPINDLE LB SPINDLE ,THRUST 2 7/8X1 1/4X1 ,HHC,3/8-16 X , ,NYLOCK,3 X 1 X 1, LUG Z30HD , X X 1, ,KING, ", Z30 X 1 X 1, No. 139382Z-30/20HD27200 Drive Chassis ComponentsSeptember Front End/Steering Installation28Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember Battery Box BOX CABLE Item No.'s 4, 5 and 15; W/CABLES & Battery Box Cable Kit; NotShownBATT.
10 BOX COVERW/DECAL, , RUBBER, 3-13/32 X1-7 ,STL, ,P,.125 X . - 6 Volt, 220A, H, Group GC2H(H-11-3/8" x W-10-3/8" xD-7-3/16")..66 ABATTERY-245AH TALLVERSION**..6130066B11-7/8" H x 10-5/16" L x 7-1/16" WBATTERY-245AH SHORTVERSION**..613006-S6C10-7/8" H x 10-5/16" L x 7-1/16" WRIVET,STL, ,P,.25 X . Angle (rear)..1136258(component no longer available)BATTERY HOLD DOWNANGLE, ,LOCK,. ,HHC,1/4-20 X . ,HEX,5/16-18, ,HHC,5/16-18 X 1 BOX POWER HOUSING SBX175, ,5/16 RING,#2 CABLE32147--WELDING CABLE # x 4-1/2" GRD 5 ,NYLOCK,1 No. 139382Z-30/20HD29200 Drive Chassis ComponentsSeptember Battery Box Installation30Z-30/20 HDPart No. 139382200 Drive Chassis ComponentsSeptember HD Wheel , X , 2 HOLE13366--(spindle king pin)TIE ROD WELDMENT-500 LB13751--AXLE MOUNT WELDMENT, MOUNT WELDMENT, }13883(5)13907(2)13909(1)..1139481(compo nent no longer available; referto 13883, 13907 and 13909)REAREND WELD-500 LB (component no longer available)U-BOLT,1/2-13 X 5 STL**13734--SEAL-13770 REAREND AXLE20921--RIM,Z30HD,15 X 8(8 HOLE).