Series 1 Heavy Duty Hydrostatic Fixed …

1 Series 1 Heavy duty Hydrostatic FixedDisplacement MotorsParts and ServiceModel 3331/3333 Model 3931/3933 Model 4631/4631 Model 5431/5433 Model 6431/64332 EATON Series 1 Heavy duty Hydrostatic Fixed displacement Motors Parts and Repair E-MOPI-TS002-E September 2004 Introduction .. 3 Identification Tag System .. 3 Tools Required ..3 Parts Drawing ..4 Parts Lists .. 5-10 Drive Shaft ..6-8 End Cover ..9 Valve Block ..10 Valve Block Kits ..11 Rotating Group ..12 Motor Housing ..13 Kits ..14 Dis-assembly Shaft Seal.

2 15 Dis-assembly/Assembly Valve Block ..16 Dis-assembly End Cover ..18 Dis-assembly Rotating Group ..19 Assembly Rotating Group ..20 Assembly End Cover ..23 Assembly Shaft Seal ..24 Assembly Valve Block/Integral Valves ..27 Special Tools ..28-29 Hydraulic Fluid Recommendations ..30-31 Series 1 HydrostaticFixed MotorTable of Contents3 EATON Series 1 Heavy duty Hydrostatic Fixed displacement Motors Repair E-MOPI-TS002-E September 2004ID TagA- displacement ( )0033 = = = = = Type of Product31 = Fixed displacement Motor with Face Seal33 = Fixed displacement Motor with Lip SealC -Identifies Specific Unit ConfigurationD- Month of ManufactureE- Year of ManufactureF- Specific Serial Number of Unit Stationary Seal Puller (1/4 in.)

3 X 20 UNC capscrew, 3 to 4 in. long) Retaining Ring Pliers, No. 5 or 7 Breaker Bar or Ratchet Wrench 1-3/8 in. Hex Wrench 1 in. Hex Wrench 9/16 in. Socket 5/8 in. Socket Torque Wrench (200 lb-ft capacity) 1/4 in. Hex Bit Socket 1/4 in. Hex Key Loctite No. 271 Pliers Punch Magnetic Base Indicator Hammer Bearing Press or Driver Light Petroleum Jelly Cleaning Solvent Micrometer or Vernier Calipers Small Screwdriver (1/8 in. blade) Clean Lint Free RagsSpecial Tools needed (shown on pages 26 and 27). Bearing Cone Driver Rotating Seal Puller Limit Stop for Bearing Cone Installation Headless 5/16 in.

4 Cap Screws, 5 to 6 in. Long (2) Low Clearance Bearing PullerTools RequiredThis manual will provide you with service information and procedures for disassembly and reassembly of Eaton Series 1 Heavy duty Hydrostatic FixedDisplacement Motors Models 33, 39, 46, 54, and 64. Procedures outlined in this manual will allow you to better service your motors and obtain the bestresults possible. To ensure accuracy of repair and prevent part loss or damage, certain components or subassemblies are disassembled, inspected, andreassembled when removed from the : All requests or inquiries must be accompanied by the complete model and serial No.

5 Serial No. RotationEaton CorporationHydraulics DivisionSpencer, Iowa 51301 ABCEDF0000 00 - 00000 00 000000 Important: Cleanliness is extremely important when repairing a Hydrostatic pump or motor. Before disconnecting the lines, clean foreign materialfrom exterior of unit. Work in a clean area. Clean all metal parts in clean solvent. Blow parts dry with air. Don t wipe parts with cloth or paper towel,because lint or other matter could cause damage. Check all mating surfaces. Replace any parts that have scratches or burrs that could cause t use coarse grit paper, files or grinders on :All torque specifications are for lubricated threads.

6 Bolts for gasketed surfaces should be checked for proper good service policy is to replace all old seals with new seals whenever unit is disassembled. Lubricate seals (except metal sealing surfaces of shaft seal assembly) with petroleum jelly. Use only clean, recommended oil when assembling unit. See Hydrostatic Fluid Recommendations on page 28-29 orpublication 03-401 and to specific motor assemblypart listings for your Eaton motorwhen ordering replacement Lists are available from tag shows ordering replacement parts,you must include the following information.

7 4 PartsAssembly Drawing2321or19151718161413990709-000 Lip SealMotors P/N XX33-XXX(Current version)990231-000 Face SealMotors P/N XX31-XXX4135257724245766665810932 ABKKCFECDBA66 JGHI2245531 End Coverwith IntegralShuttle and Low PressureRelief ValveorEnd Cover with ValveBlockMotors with Valve BlocksMotors with Integral Shuttle and LowPressure Relief ValvesEATON Series 1 Hydrostatic Fixed Motors Repair E-MOPI-TS002-E September 20045 EATON Series 1 Heavy duty Hydrostatic Fixed displacement Motors Parts and Repair E-MOPI-TS002-E September Table Drive Shaft Subassembly for Motors with Lip Seal XX33-XXX

8 (Current Production)61 See Table Drive Shaft Subassembly for Motors with Face Seal XX31-XXX6-82 See Table Cover Subassembly for Motors with Integral Shuttle and Low Pressure Relief Valve93 See Table , Cover for Motors with Valve Block Subassembly103 See Table Block Subassembly104 See Table Motor Housing Subassembly135 See Table Head Bolt 3/8-16 GR 896 See Table Head Bolt 3/8-16 GR 896 See Table Head Bolt 3/8-16 GR 897 See Table Head Bolt 3/8-16 GR 5988775-0211 Square Cut Seal Ring98765-1182O-ring10101129-0002 Back-up Ring13103224-0001 End Cover Gasket (model 33/39/46)13103877-0001 End Cover Gasket (model 54/64)1498202-0003 Dowel Pin (5/16 x 5/8 long)

9 15103230-000133/39 Motor Valve Plate15104189-000146 Motor Valve Plate15105104-000154 Motor Valve Plate15105099-000164 Motor Valve Plate16 See Table Cover Bearing Shims1317 See Table Cup*1318 See Table Cone*1319 See Table Group Subassembly 12 21 See Table Kit for Motors with Lip Seal only XX33-XXX (Current Production)13 21 See Table Kit for Motors with Face Seal only XX31-XXX1323 See Table Ring for Lip Seal132496558-0002 Lifting Strap (models 33/39/46)2496559-0002 Lifting Strap (models 54/64)25103223-0002 Sealing Washer31104511-3002 Cap Screw, Socket Hd 3/8-163595912-3002 Cap Screw, Socket Hd 5/16-18*Cannot be purchased separately.

10 PartsTable Parts ListTable Output Drive Shaft Assembly For Motors XX33-XXX (Lip Seal Design)Models 3333-3933-4633 SHAFTBEARING RETAININGASSEMBLYSHAFTCONERINGDESCRIPTIO N112459-000112458-000103227-000103222-18 823 Tooth, 16/32 Pitch Spline112463-000112462-000103227-0001032 22-18820 Tooth, 16/32 Pitch Spline (3/8-24) UNF x [.75] DP 112465-000112464-000103227-000103222-188 21 Tooth, 16/32 Pitch Spline112467-000112466-000103227-0001032 22-18814 Tooth, 12/24 Pitch Spline112480-000112479-000103227-0001032 22-18814 Tooth, 12/24 Pitch Spline,Speed Sensor112482-000112481-000103227-0001032 22-18821 Tooth, 16/32 Pitch Spline,Speed Diameter Straight with [.]